Bjorn’s Corner: Faster aircraft development. Part 12. Preliminary Design; Requirements Definition.

By Bjorn Fehrm and Henry Tam

October 17, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions. We added two milestones to our Program Plan, which we will refer to in the articles: Preliminary Design Review and Critical Design Review. Here is their definition according to NASA:

The Preliminary Design Review (PDR) demonstrates that the preliminary design meets all system requirements with acceptable risk and within the cost and schedule constraints, and establishes the basis for proceeding with detailed design.  It shows that the correct design options have been selected, interfaces have been identified, and verification methods have been described. The PDR should address and resolve critical, system-wide issues and show that work can begin on detailed design.

The Critical Design Review (CDR) demonstrates that the maturity of the design is appropriate to support proceeding with full-scale fabrication, assembly, integration, and test.  CDR determines if the technical effort is on track to complete the system development, meeting mission performance requirements within the identified cost and schedule constraints.

Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.

      *** Special thanks to Andrew Telesca for helping with this article***

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Bjorn’s Corner: Faster aircraft development. Part 11. Interior Preliminary Design.

By Bjorn Fehrm and Henry Tam

October 10, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions.

Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.

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Bjorn’s Corner: Faster aircraft development. Part 10. Preliminary design.

By Bjorn Fehrm and Henry Tam

October 3, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects..

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions.

Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.

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Bjorn’s Corner: Faster aircraft development. Part 7. Conceptual Design.

By Bjorn Fehrm and Henry Tam

September 12, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New project talks about cutting development time and reaching certification and production faster than previous projects..

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions.

Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.

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Airbus CEO Guillaume Faury on Supply Chain, Tariffs, and the Next Generation of Aircraft at US Chamber of Commerce Global Aerospace Summit

By Chris Sloan

 Sept. 9, 2025, © Leeham News: At the U.S. Chamber of Commerce Global Aerospace Summit in Washington, D.C., Airbus CEO Guillaume Faury shared an optimistic outlook for Airbus operations speaking on supply chain recovery, production goals, tariffs, sustainability, and next generation aircraft programs.

Supply Chain Challenges and Recovery

Faury claimed that the supply chain picture has changed dramatically for the better compared to 2023. Deliveries from most suppliers are now arriving on time, though he admitted that “The one that is impacting the on-time delivery most is the two engine manufacturers.” For the first half of the year, Airbus is averaging as many as 60 “gliders” per end of momth — aircraft completed but waiting for engines. He said the situation has been improving and that “We hear from our engine colleagues that they expect to be back to what we need to deliver our planning goals. That’s why we are maintaining what we believe we are going to deliver to our customers.”

Engine makers remain in recovery mode, working through shortages of both new engines and spare parts. Airlines’ strong demand ahead of the summer peak adds to the pressure, but Faury noted that manufacturers have been transparent about their timelines. “You can’t be speculating on the fact that everything will go well. You have to factor in crises and recover today,” he said. When asked about Airbus’ target of 820 deliveries in 2025, Faury’s response was confident: “The answer is yes because we see that the supply chain is there, slightly better than we planned. I’m really worried about the engines, but what we hear from our engine colleagues is that they’ll be back before the end of the year.” He explained that many of the delayed aircraft would ultimately be delivered in the second half, once engines are available.

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Bjorn’s Corner: Faster aircraft development. Part 6. IT support.

By Bjorn Fehrm and Henry Tam.

September 5, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New project talks about cutting development time and reaching certification and production faster than previous projects.

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions.

Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.

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Bjorn’s Corner: Faster aircraft development. Part 2.

By Bjorn Fehrm

August 8, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.

The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.

We will use the Gantt plan in Figure 1 as a base for our discussions.

Figure 1. A generic Part 25 airliner development plan. Source: Leeham Co. Click to see better.

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Bjorn’s Corner: Faster aircraft development. Part 1.

By Bjorn Fehrm

August 1, 2025, ©. Leeham News: Four years ago I did a series about aircraft development together with Henry Tam and Andrew Telesca. Both worked on the Mitsubishi Spacejet program. You can find the series here.

It was about the arduous task of developing and producing a certified aircraft for the FAA Part 23 standard and its EASA equivalent.  The idea was to better describe what’s ahead for the many upstarts that wanted to develop 9-seat and 19-seat alternative propulsion aircraft.

Now we do a series about recent ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development calendar time by one-third or more. Is this realistic?

Figure 1. The A350 development schedule from December 2011. Source: Airbus.

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Bjorn’s Corner: Air Transport’s route to 2050. Part 30.

By Bjorn Fehrm

July 11, 2025, ©. Leeham News: We feature a Corner series on the state of actions to mitigate the global warming impact from Air Transport. We try to understand why different developments have been slow.

In the last Corner, we correlated the growth of airliners between 2024 and 2050 and the growth in Greenhouse gas emissions of CO2 and NOx that would result. We also calculated the increase in warming from contrails based on the traffic increase by 2050. The results are in Figure 1.

We also discussed that the warming effects of CO2 are undisputed, whereas the impact of NOx and contrails is less mature in its complicated effects research. The performed research has a lowest and a highest warming probability. We will now do an “acid test” and see what their impact is when we apply their lowest probable effect on global warming.

Figure 1. The effects of Actions 1 to 4 on CO2 and NOx, represented as CO2e emissions by 2050. Source: Leeham Co. Click to enlarge.

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Bjorn’s Corner: Air Transport’s route to 2050. Part 29.

By Bjorn Fehrm

July 4, 2025, ©. Leeham News: We feature a Corner series on the state of actions to mitigate the global warming impact from Air Transport. We try to understand why different developments have been slow.

In the last Corner, we wanted to understand the relationship between Greenhouse gas emissions of CO2 and NOx and the effect of global warming from contrails. After some iterations, we arrived at the comparison shown in Figure 1, where we compare different warming effects using CO2 and CO2e (CO2 equivalents, i.e. the same warming effect as CO2).

Figure 1. The Global waring effect of CO2, NOx and warming contrails by 2050 as CO2 and CO2e. Source: Leeham Co. Click to enlarge.

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