Bjorn’s Corner: New aircraft technologies. Part 39. Production

By Bjorn Fehrm

November 23, 2023, ©. Leeham News: We are discussing the different phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, the manufacturing of prototypes, and their roles in flight tests, we now look at production.

The focus and work around the production of an airliner has increased over the last decade. Why this renewed focus?

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 38. Flight tests

By Bjorn Fehrm

November 17, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design and the manufacturing of prototypes and their roles, we now look deeper at the flight test phase.

Figure 1. The flight test fleet for the certification of a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 38. Flight test aircraft

By Bjorn Fehrm

November 10, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing.

Today, we look at the different flight test aircraft needed and their roles.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 37. First flight test prototype

By Bjorn Fehrm

November 3, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing, Figure 1.

Today, we look at the role of the first flying prototype.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 36. Prototype manufacturing and Testing

By Bjorn Fehrm

October 27, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design (Figure 1), we now discuss prototype manufacturing and testing, where we today go deeper into structural testing.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 35. Prototype manufacturing and Testing

By Bjorn Fehrm

October 20, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. The typical phases and their time use and manning are described in the Gant chart in Figure 1.

After covering Conceptual, Preliminary, and Detailed design, we now discuss Prototype manufacturing and Testing.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 34. Design for Certification

October 13, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design, that improved production methods are as important as improved technology, and that the interaction with the suppliers is key.

But another consideration that affects detail design is the influence of the Certification process. Certification has a major influence on the program work in every step of the aircraft program.

 

Figure 1. The online version of the FAA 14 CFR Part 25 Airliner Airworthiness regulations. Source: US CFR.

Read more

Bjorn’s Corner: New aircraft technologies. Part 33. Supply chain

By Bjorn Fehrm.

October 6, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design and that the production methods today are as important as technology for achieving aircraft performance.

Another decisive part is how to involve and manage the suppliers to a project. The supply chain contributes about two-thirds of the value of an aircraft. Methods and tools to control this part of the project are therefore critical for the program.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more

Bjorn’s Corner: New aircraft technologies. Part 32. Design for production

By Bjorn Fehrm

September 29, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have talked about program management methods, development techniques, and tools for Detailed design.

But there is one area that is more important than even the aircraft aerodynamic, structural, and systems design for a new Heart-Of-The-Market aircraft: how to produce it in higher volumes and at lower cost than before.

Figure 1. The production of an A350 composite airliner. Source: Airbus.

Read more

Bjorn’s Corner: New aircraft technologies. Part 31. Detailed design -3

By Bjorn Fehrm

September 22, 2023, ©. Leeham News: Last week, we discussed program management methods for the Detailed design phase of an airliner development program. While the modern Agile work methods suit smaller projects, the sheer size and complexity of an airliner project that involves hundreds of companies require more structured management methods with Agile used for areas where it’s suitable.

We now go a step deeper than program and configuration management and look at development techniques and tools for Detailed design.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

Read more