Bjorn’s Corner: New aircraft technologies. Part 28. Alternative Preliminary design

By Bjorn Fehrm

September 1, 2023, ©. Leeham News: We described the Preliminary design phase of an airliner development program last week. One could say this was the classical way that aircraft projects conduct Preliminary design.

There is a different way that Conceptual and Preliminary design can be run. It’s more along the lines of pre-development of functions, as a reader commented on two articles back.

Figure 1. An alternative new airliner family development plan. Source: Leeham Co.

Read more

The Small Airliner Problem, Part 10. Cash costs for a battery-based airliner

Subscription required

By Bjorn Fehrm

July 6, 2023, © Leeham News: In our series on costs factors that make up Cash Operating Cost for a battery-based airliner with range extenders, we now add Crew costs and Airport/Airway fees.

We then have all the components of the Cash Operating Cost (COC) for the ES-30 and can compare it to a normal propulsion 30-seat turboprop.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • The high operating weight and slow speed of a battery airliner increase the Airport/Airway fees and Crew costs for the ES-30.
  • In summary, only one Cash cost remains competitive, and the COC total exceeds the cost of a 30-seater turboprop.

Read more

What’s the Green aviation news at Paris 2023?

Subscription required

By Bjorn Fehrm

June 22, 2023, © Leeham News: Every announcement from aircraft deals, OEM updates, or supply chain news now has the words Sustainable/Sustainability injected in every second sentence. It doesn’t matter what the subject is; if it’s about a gas-guzzling way of transporting people at supersonic or even hypersonic speeds or at the other end in an eVTOL which is only as fast as your car on a US highway.

What is the real news about making our air transport system less polluting behind this misuse of the buzzwords? You have to search behind the headlines and the announcements that you know will not turn the dial. Let’s tour the Paris Air Show 2023 and look at the real developments in Sustainability.

Figure 1. First flight of Universal Hydrogen’s DH8-300 with a hydrogen propulsion system on the starboard side. Source: Universal Hydrogen.

Summary:
  • The waves of Green propulsion solutions with inflated claims have calmed down.
  • It’s replaced with operationally usable solutions that deliver tangible emission gains.

Read more

The Small Airliner Problem, Part 8. A battery-based airliner

Subscription required

By Bjorn Fehrm

June 15, 2023, © Leeham News: In our series on fundamental costs factors that make up Cash Operating Cost, COC (Fuel, Maintenance, Airway/Airport fees, Crew costs), we have started analyzing if the size related cost factors also apply to green propulsion airliners and if the trends stay the same or change.

We use the Heart Aerospace ES-30 project as an example of a battery-based airliner with range extenders. Last week we developed the fundamental aero data for the aircraft with our Aircraft Performance and Cost model; now, we fly representative sectors and look at the energy and fuel consumptions compared to a similar-sized turboprop airliner.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • There is a difference between what the theory says about aircraft range on batteries and how you have to fly in practice to keep battery costs down.
  • The ES-30 has dual range-extending Turbogenerators. They get going more often and at a shorter range than advertised.

Read more

The Small Airliner Problem, Part 7. How affected are Green airliners?

Subscription required

By Bjorn Fehrm

June 8, 2023, © Leeham News: We have analyzed the costs factors that make up Cash Operating Cost, COC (Fuel, Maintenance, Airway/Airport fees, Crew costs), and how these vary with different size airliners. The aim was to search for fundamental trends and if these disadvantaged a smaller airliner versus a larger one.

We found that a smaller airliner (we analyzed from 190 seats down to 9 seats) has structural cost disadvantages versus a larger model. The analysis was made with conventional gas turbine-propelled planes so as not to complicate the work. Now we introduce airliner types with green propulsion concepts and see if the trends stay the same or change.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • We analyze the fundamental characteristics of a hybrid 30-seat airliner and compare it to the conventional airliners we characterized in the series.
  • The negative cost trend for smaller airliners worsens for a battery or hybrid airliner.

Read more

Bjorn’s Corner: New aircraft technologies. Part 14. Airframe for lower friction drag

By Bjorn Fehrm

May 26, 2023, ©. Leeham News: This is a summary of the article Part 14P. Airframe for lower friction drag. The article discusses in detail a Blended Wing Body (BWB) type airframe and how it reduces the wetted area and, thus, air friction drag compared to a conventional tube and wing airframe.

Figure 1. JetZero Z5 250 seat BWB jet concept. Source: JetZero.

Read more

The Small Airliner Problem, Part 3

Subscription required

By Bjorn Fehrm

May 4, 2023, © Leeham News: In our series about the viability of the business plans for small airliners (nine to 50 seats), we have covered how energy and fuel consumption scales with the size of the airliner.

The cost factor we examine today is the maintenance cost for keeping an airliner fit for purpose and safe.

We use the Leeham aircraft performance and cost model to get the data for the maintenance costs for airliners going from nine to 200 seats.

Figure 1. The Cessna Sky Courier is a new 19-seat small airliner with conventional propulsion. Source: Textron Aviation.

Summary:
  • The maintenance costs of an airliner scale differently from the energy and fuel consumption we studied last week.
  • We discuss the scaling metrics for the airframe maintenance costs and how these differ from what drives engine maintenance costs.

Read more

Alaska Airlines announces hydrogen-electric partnership with ZeroAvia

VIPs were on hand Monday at a hangar on Paine Field as Alaska Airlines and ZeroAvia announced that the airline had donated one of its recently retired de Havilland Dash 8 Q400 aircraft to be a testbed for ZeroAvia’s new hydrogen-electric propulsion systems./Bryan Corliss photo

By Bryan Corliss

May 2, 2023 © Leeham News – Two-and-a-half years ago, a hydrogen-powered regional aircraft for Alaska Airlines was a caffeine-fueled brainstorm, the airline’s head of development said. 

Two-and-a-half years from today, the flight of this kind of plane may be close to becoming reality. 

That’s how fast the technology is evolving, said Pasha Saleh, who manages Alaska Air Group’s Star Ventures investment fund. 

The fund is one of the investors in ZeroAvia’s effort to develop a hydrogen-electric turboprop motor strong enough to power regional aircraft. On Monday, ZeroAvia and Alaska unveiled the de Havilland Dash 8 Q400 that will be the testbed for the project. 

VIPs touted the Alaska-ZeroAvia partnership for building the “world’s largest hydrogen-powered commercial aircraft.”

The goal is to have small aircraft with hydrogen-electric motors flying as soon as two years from now, said ZeroAvia CEO Valery Miftakov. “It’s quite aggressive targets that we have, but it can work.”

  • ZeroAvia gives 1.8 MW engine a spin
  • Alaska sees hydrogen as an option on regional routes
  • ZeroAvia envisions producing green hydrogen at airports
  • VIPs laud progress on hydrogen flight
  • WA Gov. confirms retirement, hints at future 

Read more

The Small Airliner problem, Part 2

Subscription required

By Bjorn Fehrm

April 27, 2023, © Leeham News: We started a series about the viability of the business plans for small airliners (nine to 50 seats) last week in the light of a continuing decline of regional airlines in the US and Europe.

To understand whether fundamentals are stacked against small airliners, we look at operational cost factors and how these scale with aircraft size. Then we add the revenue and yield and discuss the conditions for viable business plans for different size aircraft.

This week we use the Leeham airliner performance and cost model to compare the airframe energy and fuel consumptions for airliners spanning nine to 200 seats.

Figure 1. Eviation Alice is a battery-based nine-seat electric aircraft. Source: Eviation.

Summary:
  • On an airframe energy level, a smaller airliner consumes more energy per transported passenger than a larger one.
  • If we change the metric to propulsion energy consumption, the trend is augmented as small propulsion solutions are less efficient than larger ones.

Read more

Embraer deliveries surge; executives proclaim rebound from Covid, failed merger

By Bryan Corliss

Subscription required

March 13, 2023, © Leeham News — Embraer executives said last week that the company is on a flight path to growth after weathering two major storms in 2020.

“As we have said, since 2020, the 2021 and 2022 years would be dedicated to the business recovery after two simultaneous crises – the pandemic and the end of the Boeing deal – and the focus will be on growth from 2023,” Embraer CEO Francisco Gomes Neto said Friday. 

“We can now state we have fulfilled what was promised,” he continued. “The business turnaround was completed in 2022, and we are ready to start a new growth phase.” 

Embraer still faces “supply chain challenges this year,” he acknowledged, “but we are optimistic about the company’s future in terms of revenue growth and profitability.”  

Neto made the declaration as his company reported delivering 80 regional and executive jets in the fourth quarter of 2022, which was roughly half of the total deliveries for the year. 

The company reported earnings before interest and taxes of US $166.2 million for the quarter, which was 196% better than its earnings in the same quarter of 2021. 

  • Embraer sees orders recovery
  • China is one of two promising markets
  • Business jet market ‘very robust’
  • Continued investment in decarbonization
Read more