Bjorn’s Corner: Air Transport’s route to 2050. Part 3

By Bjorn Fehrm

November 1, 2024, ©. Leeham News: We do a Corner series about the state of developments to replace or improve hydrocarbon propulsion concepts for Air Transport. We will find that development has been very slow.

Last week, we listed the different projects that have come as far as flying a functional model or prototype, as we need this filter to reduce the hundreds of projects that have declared they want to develop such an aircraft type. We can see that we have only a certified two-seat trainer, and one project has a prototype that has started certification, the CX300 six-seater in Figure 1.

Why is the progress so slow?

Figure 1. The Alia CX300 six-seater started certification in 2023. Source: Beta Technologies.

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Bjorn’s Corner: Air Transport’s route to 2050. Part 2.

October 24, 2024, ©. Leeham News: We do a Corner series about the state of developments to replace or improve hydrocarbon propulsion concepts for Air Transport. We will find that development has been very slow.

We don’t have, and will not have, a certified and produced aircraft that can transport passengers using anything but classical propulsion concepts this side of 2028 and probably 2030 if we put the bar above five passengers.

This is 14 years after the flight of the Airbus E-Fan in 2014, which started a multitude of studies and projects to explore new, more environmentally friendly ways to propel aircraft.

Figure 1. The Airbus E-fan flying at the 2014 Farnborough Air Show. Source: Wikipedia.

Why is the progress so slow? Normal aircraft development takes seven to a maximum of nine years?

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Heart Aerospace’s revised ES-30, Part 3. UPDATED

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By Bjorn Fehrm

October 24, 2024, © Leeham News: We analyze Heart Aerospace’s latest evolution of the hybrid ES-30. The latest version, presented in spring 2024, is a parallel hybrid, putting gas turbine turboprop engines outside the electric motor engines.

After examining what such a parallel hybrid system means for aircraft dimensions and masses, we now fly the aircraft on a typical US short-haul route through our Aircraft Performance and Cost Model (APCM) to assess its operational performance.

Does the ES-30 make operational sense for an airline that needs a short-haul feeder?

Summary:
  • The parallel hybrid architecture gives the ES-30 certain operational flexibility to fly routes over 100nm, making it possible to replace present 30 seaters on such short routes.
  • However, the operational costs are considerably higher than today’s 30-seaters. As always, the problem is the battery costs.
  • UPDATE: Heart Aerospace contacted us after the article was published. The article has been complemented with their information.

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Bjorn’s Corner: Air Transport’s route to 2050. Part 1.

By Bjorn Fehrm

October 18, 2024, ©. Leeham News: In Corners over the last years, we have covered new airliner technology and engine developments that would apply to the next-generation airliners in the largest segment of the market, the single-aisle segment, or as we like to call it, the Heart of the Market segment, as it’s not sure it will be a single-aisle aircraft.

The series has assumed this generation will be hydrocarbon-fueled gas turbine-propelled airplanes. Therefore, it has not covered the current state of alternatives to gas turbine-based hydrocarbon propulsion.

We will cover this now. We are now 10 years into the discussions and work of reducing Air Transport’s reliance on hydrocarbon fuels, which started in earnest when Airbus flew the E-Fan battery-electric aircraft at the Farnborough Air Show in 2014, Figure 1.

How are we doing?

Figure 1. Airbus E-Fan at Farnborough Air Show 2014. Source: Wikipedia.

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Heart Aerospace’s revised ES-30

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By Bjorn Fehrm

September 26, 2024, © Leeham News: Heart Aerospace has revised its environmentally friendly aircraft for the third time. The variants started in September 2020, when Heart presented an all-electric, battery-based 19-seat airliner that should test fly by now and be available in 2026, Figure 1, top aircraft.

Two years later, in September 2022, it all changed. The aircraft was changed to a 30-seater with a serial hybrid propulsion system using turboextenders to increase the operational range, Figure 1, aircraft two.

After another 20 months, the configuration changed again to the third iteration in Figure 1, which will fly in prototype in 2026 and be available to airlines in 2029.

In an article series, we explain the reasons for these changes and analyze whether the changes in the aircraft have increased the likelihood of the ES-30 entering the market in 2029.

Figure 1. The Heart Aerospace regional airliner series. Top, the ES-19, then the ES-30, and finally, the revised ES-30. Source: Heart Aerospace.

Summary:
  • Heart Aerospace has followed the typical trajectory for an electric aircraft startup.
  • It begins with an all-electric, battery-based airliner that will change regional flying.
  • Gradually, reality sets in, and all-battery architecture becomes a serial hybrid and, finally, a parallel hybrid.
  • We analyze if the evolution trail increases the chances we will fly on Heart Aerospace airliners come 2030.

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Bjorn’s Corner: New engine development. Part 22. High Turbine technologies.

By Bjorn Fehrm

August 30, 2024, ©. Leeham News: We do an article series about engine development and why it has longer timelines than airframe development. It also carries larger risks of product maturity problems when it enters service than the airframe of an airliner.

We reached the turbine part on our way through the engine, where we last looked at high-pressure turbine temperatures. It’s the most stressed part of the engine and, in most cases, decides its durability. To understand why, we look closer at turbine technologies.

Figure 1. Our example engine, the LEAP-1A, is in cross-section with booster to compressor bleed valve area marked with a red circle. Source: CFM.

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Maeve, P&W Canada team for new hybrid propulsion system airplane

By Bjorn Fehrm and Scott Hamilton

July 24, 2024, © Leeham News at Farnborough International Airshow: Start-up airplane company Maeve and Pratt & Whitney Canada (PWC) have teamed for the design of a new eco-airplane driven by a new type of hybrid electric propulsion system with a target service entry date of 2032.

The M80 aircraft is the latest iteration of a design conceived by Maeve of the Netherlands. It is a 76 to 96-seat twin-engine aircraft that is compliant with the restrictive US pilot Scope Clauses, which limit the size, number, and weight of airplanes operated on behalf of US major airlines. Maeve originally designed a four-engine, 44-passenger electric aircraft called the M01.

Figure 1. The Maeve M80 combines an all-new powerplant from Pratt & Whitney Canada and downward wing droops instead of upward winglets. Source: Maeve.

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The Exception to the Green Propulsion Rule

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By Bjorn Fehrm

November 30, 2023, © Leeham News: The interest in Green alternative propulsion for airliners started in earnest at Farnborough Air Show 2014, where Airbus flew the E-Fan battery-electric aircraft. What followed was a dense stream of alternative propulsion airliner projects.

They all have in common that nothing much has come out of them. We have a Pipistrel two-seat trainer that can fly for 50 minutes on batteries, but not much else. More elaborate projects have wide slips in their plans, and nine years later, we lack real prototypes for all projects.

We have functional models flying for nine-seat hybrids and 19/30-seat hydrogen fuel cell aircraft that swap one engine for a Green alternative. Of the latter, there is one project that stands out from the rest. It has shown real progress over the last years and has realistic plans for a 55-seat hydrogen airliner that can be operational in three to four years.

We will analyze why the Universal Hydrogen ATR fuel cell project is the exception to the “Green Propulsion Rule,” that nothing comes out of all plans, and why it could be the first Green Propulsion airliner, ending a 10-year draught.

Figure 1. The Universal Hydrogen Dash 8-300 functional demonstrator. Source: Universal Hydrogen.

Summary:
  • A Green Propulsion project means the airliner does not use hydrocarbon-burning (Kerosene or SAF) gas turbines.
  • The project that breaks the rule that nothing seems to reach practical use this side of 2030 is the Universal Hydrogen ATR project.

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Bjorn’s Corner: New aircraft technologies. Part 29. Detailed design

By Bjorn Fehrm

September 8, 2023, ©. Leeham News: We described the Preliminary design phase of an airliner development program over the last weeks. Now our project is transitioning into Detailed design.

It’s the most challenging part of the project as we now go from perhaps a thousand people involved at the OEM into tens of thousands and even more people at consultancies and suppliers.

 

Figure 1. A new airliner family development plan. Source: Leeham Co.

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The reality behind the eVTOL industry’s hyperbole, Part 7.

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By Bjorn Fehrm

August 24, 2023, © Leeham News: We have looked at the promises the VTOL industry made in their Investor prospects and what the reality is as the VTOLs come closer to Certification and production.

We started by using Joby and Archer as examples; now, we wrap the series by looking at some other top VTOL OEMs and how their claims have changed as the projects come closer to reality.

Figure 1. The Lilium jet VTOL. Source: Lilium.

Summary:
  • Joby Aviation and Archer are not alone in backpedaling on promised performance as certification nears; other OEMs that are investor-financed have the same problem.
  • In summary, the VTOLs in the first generation can only fly short-range missions. Longer flights run into energy reserve and cost problems.

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