Bjorn’s Corner: New engine development. Part 16. Compressor air use.

By Bjorn Fehrm

July 19, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

We have covered the problem areas of a compressor and how these achieve power-to-air-pressure conversion efficiencies of over 90% by using advanced 3D airflow modeling. Now, we look at the users of the air from the engin’s compressor.

Figure 1. The gas turbine cycle and its parts. Source: Rolls-Royce: The Jet Engine.

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Bjorn’s Corner: New engine development. Part 15. Compressor efficiency.

By Bjorn Fehrm

July 12, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

We covered the problem areas of a compressor last week. Now, we will discuss how modern compressors can have over 90% conversion efficiency from turbine power to air compression.

Figure 1. The gas turbine cycle and its parts. Source: Rolls-Royce: The Jet Engine.

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Bjorn’s Corner: New engine development. Part 14. The compressor problems.

By Bjorn Fehrm

July 5, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

We covered the basics of how a compressor works last week. Now, we look at the challenges in compressor design (there are plenty).

Figure 1. The gas turbine cycle and its parts. Source: Rolls-Royce: The Jet Engine.

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Bjorn’s Corner: New engine development. Part 13. The compressor.

By Bjorn Fehrm

June 28, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

We have covered the need for the axial speed of the core air to decrease and increase depending on the needs of the core engine’s sections. Now, we will start to look at the different parts of the core in more detail. We start with the compressor.

 

Figure 1. The gas turbine cycle and its parts. Source: Rolls-Royce: The Jet Engine.

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Bjorn’s Corner: New engine development. Part 12. Speed change.

By Bjorn Fehrm

June 21, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

After covering the main thrust-generating device, which we can call a propeller, fan, or open rotor, depending on the application, we now look at the core, which provides the power to the thrust device. And there, we look at how we use the properties of the air as a gas to get it into a state that the gas turbine needs for different sections.

Figure 1. The gas turbine cycle. Source: Rolls-Royce: The Jet Engine.

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Bjorn’s Corner: New engine development. Part 11. Core cycle.

By Bjorn Fehrm

June 14, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

We have covered the main thrust-generating device, which we can call a propeller, fan, or open rotor, depending on the application. To drive the main thrust device, we need a lot of shaft power, which is provided by the core. We start with how the core, which is a gas turbine, generates power.

Figure 1. The core cycle compared to a piston engine cycle. Source: Rolls-Royce, The Jet Engine.

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Bjorn’s Corner: New engine development. Part 10. Propeller, Rotor or Fan?

By Bjorn Fehrm

June 7, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

Following the last Corner on airframe integration, several comments were made about the definition of propeller, open rotor, and/or fan. So, we’ll explore this further.

Figure 1. Evolution of Wright Brothers propellers from 1903 to 1905. Source: wright-brothers.org

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Bjorn’s Corner: New engine development. Part 10. Airframe integration

By Bjorn Fehrm

May 24, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

In the last Corner, we looked at the nacelles used for a turbofan engine and for an open-rotor engine. Now, we go one step further and look at the integration of modern engines on an airliner.

Figure 1. Boeing 737NG (left) and MAX (right) nacelles compared. Source: Leeham Graphic from Boeing 737 images.

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Bjorn’s Corner: New engine development. Part 8. Open Rotor technology

By Bjorn Fehrm

May 17, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

In the last Corner, we looked at why Open-Rotor engines are more efficient. Their propulsive efficiency can be considerably higher than that of a turbofan. We will explore this further this week.

Figure 1. A counterrotating Open Rotor design that SAFRAN ground tested in 2019. Source: SAFRAN.

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Bjorn’s Corner: New engine development. Part 7. Open Rotor Propulsive Efficiency

By Bjorn Fehrm

May 10, 2024, ©. Leeham News: We do an article series about engine development. The aim is to understand why engine development now has longer timelines than airframe development and carries larger risks of product maturity problems.

To understand why engine development has become a challenging task, we need to understand engine fundamentals and the technologies used for these fundamentals.

In the last Corner we started a discussion around Open Rotor engines after looking at geared versus direct-drive Turbofans. We now look deeper at the Open Rotor Propulsive Efficiency.

Figure 1. The CFM RISE Open Fan engine. Source: CFM.

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