Bjorn’ s Corner: New aircraft technologies. Part 44. Operation and Continued Airworthiness

By Bjorn Fehrm

January 5, 2024, ©. Leeham News: We are discussing the different phases of a new airliner program. After covering the Design and Production, we now look at the Operational phase of a new airliner family.

For the customer, the design and production are exciting and interesting, but it’s the information and services around the operational phase (Fleet Support in Figure 1) of the airliner that are most important to the airline customer.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’ s Corner: New aircraft technologies. Part 43. Delivery

By Bjorn Fehrm

December 22, 2023, ©. Leeham News: We are discussing the different phases of a new airliner program. After covering the Design, Prototype phase, and Production, we now look at the first deliveries.

After about seven to nine years of development and production preparation, it’s finally time for the first delivery of the new aircraft.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 42. Improving the learning curve

By Bjorn Fehrm

December 15, 2023, ©. Leeham News: We are discussing the different phases of a new airliner program. After covering Conceptual, Preliminary, and Detailed design, the manufacturing of prototypes, and their roles in flight tests, we now look at the production phase.

Last week, we discussed why production costs vary over time and why they can be up to 500% higher for the first units than for units past 400 to 500 aircraft produced. Now we go deeper into the reasons behind this and what can be done to improve the situation.

Figure 1. The program plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 41. Production learning curve

By Bjorn Fehrm

December 08, 2023, ©. Leeham News: We are discussing the different phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, the manufacturing of prototypes, and their roles in Flight Tests, we now look at Production.

Last week, we explained why aircraft projects often fail 100 to 200 aircraft into production. What’s not well understood is the effects of production learning on product cost.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 40. The initial production crisis

By Bjorn Fehrm

December 01, 2023, ©. Leeham News: We are discussing the different phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, the manufacturing of prototypes, and their roles in flight tests, we now look at Production.

Last week, we explained why the focus on the production phase has increased for recent and future projects. Now we go deeper into why the production phase and how it runs is so important.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 39. Production

By Bjorn Fehrm

November 23, 2023, ©. Leeham News: We are discussing the different phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, the manufacturing of prototypes, and their roles in flight tests, we now look at production.

The focus and work around the production of an airliner has increased over the last decade. Why this renewed focus?

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 38. Flight tests

By Bjorn Fehrm

November 17, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design and the manufacturing of prototypes and their roles, we now look deeper at the flight test phase.

Figure 1. The flight test fleet for the certification of a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 38. Flight test aircraft

By Bjorn Fehrm

November 10, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing.

Today, we look at the different flight test aircraft needed and their roles.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 37. First flight test prototype

By Bjorn Fehrm

November 3, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing, Figure 1.

Today, we look at the role of the first flying prototype.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 36. Prototype manufacturing and Testing

By Bjorn Fehrm

October 27, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design (Figure 1), we now discuss prototype manufacturing and testing, where we today go deeper into structural testing.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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