Leeham News and Analysis
There's more to real news than a news release.
Leeham News and Analysis
- Boeing CEO promises company is turning around…again April 24, 2024
- Solid start for stand-alone GE Aerospace despite cuts to LEAP output April 23, 2024
- SPEEA, Boeing at impasse over safety program, union says April 23, 2024
- Better transparency needed on Boeing’s 1Q earnings call April 22, 2024
- Bjorn’s Corner: New engine development. Part 4. Propulsive efficiency April 19, 2024
Bjorn’s Corner: New aircraft technologies. Part 35. Prototype manufacturing and Testing
By Bjorn Fehrm
October 20, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. The typical phases and their time use and manning are described in the Gant chart in Figure 1.
After covering Conceptual, Preliminary, and Detailed design, we now discuss Prototype manufacturing and Testing.
Figure 1. The development plan for a new airliner. Source: Leeham Co.
Bjorn’s Corner: New aircraft technologies. Part 34. Design for Certification
October 13, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design, that improved production methods are as important as improved technology, and that the interaction with the suppliers is key.
But another consideration that affects detail design is the influence of the Certification process. Certification has a major influence on the program work in every step of the aircraft program.
Figure 1. The online version of the FAA 14 CFR Part 25 Airliner Airworthiness regulations. Source: US CFR.
Bjorn’s Corner: New aircraft technologies. Part 33. Supply chain
By Bjorn Fehrm.
October 6, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design and that the production methods today are as important as technology for achieving aircraft performance.
Another decisive part is how to involve and manage the suppliers to a project. The supply chain contributes about two-thirds of the value of an aircraft. Methods and tools to control this part of the project are therefore critical for the program.
Figure 1. The development plan for a new airliner. Source: Leeham Co.
Bjorn’s Corner: New aircraft technologies. Part 32. Design for production
By Bjorn Fehrm
September 29, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have talked about program management methods, development techniques, and tools for Detailed design.
But there is one area that is more important than even the aircraft aerodynamic, structural, and systems design for a new Heart-Of-The-Market aircraft: how to produce it in higher volumes and at lower cost than before.
Figure 1. The production of an A350 composite airliner. Source: Airbus.
Bjorn’s Corner: New aircraft technologies. Part 31. Detailed design -3
By Bjorn Fehrm
September 22, 2023, ©. Leeham News: Last week, we discussed program management methods for the Detailed design phase of an airliner development program. While the modern Agile work methods suit smaller projects, the sheer size and complexity of an airliner project that involves hundreds of companies require more structured management methods with Agile used for areas where it’s suitable.
We now go a step deeper than program and configuration management and look at development techniques and tools for Detailed design.
Figure 1. The development plan for a new airliner. Source: Leeham Co.
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Bjorn’s Corner: New aircraft technologies. Part 30. Detailed design -2
By Bjorn Fehrm
September 15, 2023, ©. Leeham News: Last week, we described the beginning of the Detailed design phase of an airliner development program. We discussed the importance of a good information set from Preliminary design, ideally as a collection of digital models forming a Preliminary level digital twin.
We now discuss how the work is managed in the Detailed design phase and how to speed up the work and make it more efficient.
Figure 1. The development plan for a new airliner. Source: Leeham Co.
Bjorn’s Corner: New aircraft technologies. Part 26. Preliminary design
By Bjorn Fehrm
August 25, 2023, ©. Leeham News: We described the different phases of an airliner development program last week.
We will look at the Preliminary design phase this week, what work is done, the tools used, and how it can be made more efficient.
Figure 1. A typical new airliner family development plan. Source: Leeham Co..
Bjorn’s Corner: New aircraft technologies. Part 26. Airliner development program
By Bjorn Fehrm
August 18, 2023, ©. Leeham News: We started last week to look at how to make the development of a new airliner family more efficient.
First, we describe how development projects are phased and how many people with what competencies are engaged in each phase. Then we can start the discussion of what changes can be made and what would be the consequences.
Figure 1. The JetZero Blended Wing Body that USAF partially funds to prototype. Source: USAF and JetZero.
Bjorn’s Corner: New aircraft technologies. Part 25. Efficient development
August 11, 2023, ©. Leeham News: We have described a number of technological advances that can be used to make the next-generation airliners more efficient and, thus, more environmentally friendly.
Part of developing more efficient next-generation aircraft is to change the development process to be more efficient. The last Boeing aircraft, the 787, took 7.5 years from launch to entry into service, and Airbus A350 took 8.5 years.
The target is to reduce this by up to 50%, but how?
Figure 1. The Airbus A350 development schedule. Source: Airbus.
Bjorn’s Corner: New aircraft technologies. Part 24. Single or dual aisle fuselage?
By Bjorn Fehrm.
August 4, 2023, ©. Leeham News: This is a summary article to Part 24P. Single or dual aisle fuselage. It summarizes the drag and weight simulations we have done on fuselages for the next generation Heart of the Market airliners. When it comes to drag and weight for a 250-seat airliner that shall replace today’s Single Aisle, is a Single Aisle fuselage lower in drag and weight than a Dual Aisle fuselage?
Figure 1. The drag components of a Single Aisle airliner at 35kft and M0.78. Source; Leeham Co.