$800m-$1bn 787 penalty cost predicted

This 7 minute video from Morningstar predicts that Boeing will face a penalty to airlines of $800 million to $1 billion for delays in the 787 program. The prediction is about 4 minutes into the video.

Boeing’s supplemental protest filing

Here is the Boeing GAO Supplmental Filing of Boeing’s tanker protest.

Update: 1000AM PDT: Boeing just wrapped up a conference call discussing the supplemental filing. The call largely went over the filing, and the Q&A was largely expansive on the filing. Read the filing and you’ll get the gist of the call.

A couple of points of interest:

  • We asked how Boeing could be complaining that the USAF didn’t give proper evaluation to delivery of the Japanese KC-767s because the first was delivered nine days before the award was announced and the second was delivered five days after the announcement. Mark McGraw, vice president of the tanker program, acknowledged that Boeing had been marked down (scored “marginal”) on program management but that the USAF knew the tankers were being delivered and added back scoring–but not adequately, in Boeing’s view.
  • Boeing, interestingly, redacted (on Page 8 of the filing) the Air Force fuel burn analysis between the KC-30 and the KC-767 but left in the analysis of a Boeing-funded study that concluded the KC-30 fuel burn was 24% greater than the KC-767. Northrop previously told us that the fuel burn difference in their analysis was about 6%. As the conference call was in progress, we emailed Northrop to ask about the USAF analysis, and NGC tells us the USAF analysis agreed with NGC’s 6% number. On this point, Boeing seems to be playing games by selectively retaining and redacting data.
  • In response to a question, McGraw dismissed NGC’s revised jobs number of 48,000–issued shortly after the award was announced–that would be created for the KC-30 program. McGraw believes that NGC’s original jobs number of 24,000 is closer to being correct. We previously had a full discussion of the new jobs number on our Corporate website here.
  • McGraw remains mystified over the “motives” for the USAF to select the KC-30. He hopes the GAO will figure this out in its review of the protest.

Boeing expects to have a transcript of the call available later, as well as an audio archive. We’ve asked for the transcript when available and will post it here. The audio archive will be posted at Boeing’s Tanker Blog.

We’ll link select articles as they pop up on the Internet.

Update, April 4, 0730AM PDT: A few articles of interest:

Jed Babbin, former deputy undersecretary of defense for Bush 41, writes another well-reasoned piece on the tanker; he’s a pro-Boeing advocate and he, like his previous writing we linked, does a good job of avoiding histrionics.

Aviation Week’s Amy Butler does another in a series of fine reporting. Her piece is here.

George Talbot, reporting from Boeing’s “enemy territory,” The Mobile (AL) Press-Register, does his usual good reporting with this piece.

Meanwhile, in the Internet website wars, Northrop has launched a new site, America’s New Tanker. This serves as another effort by NGC to rebut Boeing’s PR campaign.

Update 0945AM PDT: Here’s another opinion piece, this one in support of the KC-30, from DefenseTech.org.

Breaking News: GAO dumps NGC, USAF; Boeing narrows protest

From The Wall Street Journal:

By AUGUST COLE
April 2, 2008 6:06 p.m.

The Government Accountability Office denied motions filed by Northrop Grumman Corp. and the Air Force to dismiss parts of Boeing Co. protest of a $40 billion contract to provide aerial refueling jets.

Both companies characterized the developments as victories.

“Boeing’s decision to abandon the public relations rhetoric contained in its original protest filings is in keeping with our motion,” said Northrop spokesman Randy Belote in a statement. Northrop also said that it was encouraged that Boeing “streamlined” its approach.

“This decision is consistent with our view that full consideration of all appeal grounds is warranted,” Boeing said in a statement, calling it a “significant development” in the company’s appeal.

The full article is here.

Update, 400PM: We’ve obtained the redacted copy of the USAF Motion to Dismiss Boeing’s protest (which the GAO has now denied–the Motion to Dismiss, that is). The 49 page PDF provides extremely interesting reading in the dynamics between Boeing and the Air Force.

Update 740PM: Boeing says it did not narrow its protest, and claims this is only Northrop’s “spin.” Here’s a Reuters story.

Derivatives not always good for military

Steve Trimble at Flight International has an interesting piece about commercial derivatives for the military. The theory is that this saves money. Tain’t necessarily so, says Steve. You can find the story here.

Air Force says Boeing protest too late

Reuters just posted this story, citing USAF filings with the GAO.

Leeham website update

Our Corporate Website has been updated with in-depth commentary. This week we write about eco-aviation and of technology transfer to Japan and the Boeing 787.

We quickly received a note from Lynn Lunsford of The Wall Street Journal  on the latter subject. We cited a Forbes story in our comment–Lynn points out Forbes picked up the item from his piece on March 27. The relevant except is below:

In what could prove to be an important alliance, Mitsubishi Heavy has persuaded Boeing to participate in the program by working with it to adapt elements of the same carbon-fiber composite technology being used in Boeing‘s new 787 Dreamliner. Mitsubishi Heavy and two other Japanese companies are major financial partners with Boeing on the bigger jet, so they already have experience with these materials. By incorporating composite materials that don’t corrode or fatigue with age, Japanese officials hope to differentiate their product from those of competitors that rely largely on aluminum.

Mitsubishi Heavy and Japanese government officials had hoped that Boeing would sign on as a significant investor in the project, but the Chicago aerospace company declined, saying it needed to stay focused on getting its delayed Dreamliner out of the door. “We will participate in a limited way. Discussions are under way to determine exactly what will be of most value to the program,” said a Boeing executive familiar with the talks.

More on tanker

Here are some new developments on the continuing USAF tanker saga:

  • Human Events publishes a rebuttal to a previous piece supporting Boeing. This one supports Northrop.
  • Opponents to US Sen. John McCain continue to make hay over allegations that he is responsible for Boeing losing the contract to Northrop Grumman. We continue to find this to be not only inaccurate but unfair to McCain. Boeing lost the first contract in 2004 due to its own illegal actions (paying a fine in the hundreds of millions of dollars in the process) and it lost the second round on the USAF’s own evaluation. Boeing’s protest of this decision will determine whether the USAF process was faulty. McCain didn’t select the airplane. Even an editorial board in Kansas, where the KC-767 would be finished out in military configuration, believes McCain is getting a bad rap even as it criticizes the decision and McCain for EADS connections.
  • Boeing hints to us that more of something will be forthcoming on the tanker issue in the coming weeks.
  • Some aerospace analysts believe Boeing has a pretty good chance of winning the protest because the grounds cited–changing evaluation criteria during the process–are similar to the successful protests in the CSAR-X helicopter award. Boeing won this contract only to see the GAO uphold two protests from losers Lockheed and Sikorsky. The USAF is redoing this competition. Interestingly, a similar protest was filed and won by Alabama Aircraft over a contract award to Boeing for KC-135 maintenance. Alabama Aircraft cited changed criteria and the GAO agreed. But in this case the USAF said “stuff it” to the GAO and is going forward with the Boeing contract.
  • Critics of the KC-30 tanker award suggest that France (Airbus) will withhold vital parts for the tanker if a political policy dispute emerges with the US. Charles Horner (a retired USAF general and a consultant to Northrop) makes in interesting point in an op-ed in the National Review. He writes, “why does Boeing not draw criticism for the fact that the engines on its KC-135R refueling tanker are made by a manufacturer half-owned by the French company, Snecma? Never once in our nation’s sometimes difficult relationship with the French has a single engine part been withheld or even delayed because of the disagreements over foreign policy between our countries. If it has never happened before, why would it happen now, as some suggest that it will?” Good point. The full article may be found here.

    Boeing acquires piece of troubled SC company

    Boeing today (March 28) acquired the Vought share of Global Aeronautica, giving the 787 manufacturer a 50% stake in the company.

    The plant in Charleston (SC) has been one of the key trouble spots in the 787 program. Flightblogger’s Jon Ostrower reported the probable move way back in December.

    This is a good move for Boeing in straightening out the program. Although it’s unclear today just how much of the 787 production problems continue to originate at Charleston, the 787 production system still is under major stress. The world waits for Boeing’s program update–the internal assessment continues–and the date for the program update, thought by some to be next week, by some the following week, remains unscheduled and unconfirmed.

    Is the buyout related to the recent news about redesign of the center wing box? The answer, in our opinion, is “no.” Charleston isn’t responsible for the wing box; the Japanese are. Furthermore, we’re told from inside Boeing that the wing box issue was old news (at least one Wall Street analyst says the same thing) and that the redesign occurred quite some time ago for the first six airplanes (or seven, depending on who’s talking).

    What made it news is that Boeing didn’t tell anyone and with its in-the-bunker mentality since things went south on the production schedule (a phrase used both inside and outside of Boeing), not being forthcoming, the statement by ILFC CEO Steven Udvar-Hazy that Boeing had to redesign the wing box became news for a news-hungry media.

    Even within Boeing, there is complaint that Boeing isn’t forthcoming and therefore winds up de facto letting others reveal problems.

    But we digress. Today’s news is tangible evidence that Boeing is taking back control of its own destiny. It’s a major step, it’s not the first and it won’t be the last. But for all interested parties, it’s certainly the right step.

    Boeing resorts to more PR/updated

    Boeing placed nationwide advertisements Tuesday about its protest over the USAF award to the GAO.

    This is part of the public relations campaign by Boeing we’ve disliked. Just as we thought the USAF award had to be done on its merits and not some PR campaign, the protest to the GAO should be done on its merits and not on the basis of some PR campaign.

    We’re disappointed with this approach.

    Update, March 27, 0830 PDT: Yesterday the Air Force and Northrop filed dismissal requests with the GAO over portions of the Boeing protest.

    Says a Northrop source:

    “Bottom line is Boeing played super bowl, accepted rules, played game fully expected to win, and lost. Now says rules not fair. Should have said rules were not fair before kickoff. Did not.

    “Legally they had 10 chances to protest before they submitted. They instead said it was fair up to when they lost. Cause they expected to win.”

    Here’s the official announcement from Northrop about its filing:

    Northrop Grumman, today, filed a motion with the GAO to dismiss significant portions of Boeing’s “PR-Plated” protest of the Air Force tanker award.

    Northrop Grumman’s motion argues that much of what Boeing complains about was contained in the KC-X Request for Proposal and should have been questioned, or perhaps protested, before Boeing submitted its final bid.

    We are challenging Boeing’s protest claims on the grounds that:

    – Boeing’s challenge of the KC-30′ superior aerial refueling and airlift capability is untimely and should be dismissed.

    – Boeing’s challenge of the RFP’s Integrated Fleet Aerial Refueling Assessment (IFARA) evaluation structure is too late.

    – Boeing’s claims that its past tanker experience and superior survivability, and the issue of government subsidies were ignored by the Air Force are untimely because tanker experience was not a proposal requirement and the other items should have been challenged by Boeing long before it submitted its proposal.

    – Boeing’s challenge to the Air Forces decision to increase Boeing’s cost proposal is untimely because Boeing knew the basis for the increase long before filing its final proposal.

    – Boeing’s claim that the Air Force improperly evaluated its schedule is untimely because Boeing knew of the schedule issue before submitting its final proposal.

    Filing a protest – especially when it’s a protest seeking to block the deployment of a defense system as vital to our men and women in uniform as the KC-45A tanker – is extremely serious business.

    While Northrop Grumman fully supports the protest process, Northrop Grumman filed this motion as an effort to clear the air and afford the GAO the opportunity to do its job without distraction.

    Boeing responded that it objects to any effort by Northrop or the USAF to limit the scope of the protest.

    We didn’t support the filing of a protest but as long as one was filed, we believe that a vigorous “prosecution” of it is the only way to clear the air. We’re in no position to judge the merits of the protest, and neither is anybody in Congress on either side of the issue. We believe that it’s in the best interests of everyone involved to thoroughly address all points.

    While we think Northrop has some points as outlined above, we’re not sure that dismissing issues on technicalities makes good sense, because it give critics of the award further opportunity to moan. We lean toward letting all issues remain in the protest and letting the GAO affirm or dismiss them, one-by-one, as the best way to answer all the questions and critics.

    Having said that, there is one element to Boeing’s complaint we think is stretching the point. Boeing complains that the USAF did not take into account the first KC-767 delivered to Japan. We think this is irrelevant. The first delivery to the Japanese industrial partner, not even the Japanese Air Force, took place February 19, just 10 days before the Air Force announced its award. The second delivery was March 5, five days after the award was announced. Delivery of the second obviously came too late for inclusion in the evaluation process and this is probably also true for the first. More relevant to the evaluation process was Boeing’s performance leading up to delivery of the first tanker, and Boeing’s track record on the Japanese and related Italian KC-767 contracts was poor.

    Boeing may have lots of legitimate grounds for complaining about the award, but failure to consider delivery of the Japanese tankers isn’t one of them. Inclusion in Boeing’s high profile complaining only undermines their other salient points.

    Where does Boeing turn?

    With delivery delays of around 15 months now expected for the Boeing 787 program, where does Boeing turn to help its customers?

    One suggestion was upping the production of the 767, currently at one a month. This won’t work–it takes about two years to do so, according to Boeing. By then the 787 program should be more or less back on track.

    A blogger suggested that the 777 could be the answer. Not likely, either, because the 777 has a four year backlog and is being produced at the rate of seven a month, its highest ever.

    The used airplane market is very tight. Boeing is looking for 777s, 767s and even Airbus A330s and A340s with little luck.

    Boeing and the airlines will have to cope as best they can.

    Here’s the backlog chart for Boeing. The production rates are:

    737: ~30/mo

    747: 1/mo

    767: 1/mo

    777: 7/mo

    787: planned–initially 3/mo, increasing to 10/mo within 18 mo

    Unfilled Orders by Model Through February 2008
    Model Series Orders Deliveries Unfilled
    Total Unfilled Orders 3544
    737
    737-700 1474 921 553
    737-700BBJ 115 94 21
    737-700C 12 11 1
    737-800 2705 1348 1357
    737-800BBJ 17 13 4
    737-900BBJ 6 0 6
    737-900ER 227 15 212
    Total Unfilled for 737 2154
    747
    747-400ERF 40 31 9
    747-400F 126 116 10
    747-8 26 0 26
    747-8F 78 0 78
    Total Unfilled for 747 123
    767
    767-200ER 121 120 1
    767-300ER 538 523 15
    767-300F 82 49 33
    767-400ER 38 37 1
    Total Unfilled for 767 50
    777
    777-200ER 433 405 28
    777-200LR 47 17 30
    777-300ER 354 130 224
    777F 78 0 78
    Total Unfilled for 777 360
    787
    787-3 43 0 43
    787-8 642 0 642
    787-9 172 0 172
    Total Unfilled for 787 857
    Total Unfilled Orders 3544
    Model Series Orders Deliveries Unfilled