Bombardier rolls out CSeries FTV 1 and more

Bombardier last week rolled out (sort of) CSeries CS100 Flight Test Vehicle #1 and revealed FTVs 2, 3, 4 and the start of FTV5.

Officials are sticking with their timeline that the first flight will be by the end of June. We think they’ll try to get FTV 1 airborne in time for the Paris Air Show, but we’ll see.

It seems that it will be a race of sorts between Bombardier and Airbus’ first A350-900 test airplane as to which will be airborne first. (And before wags weigh in, we certainly hope that Boeing 787 ZA005 will be airborne for its test flights before either of the other two.)

The CSeries is running about six months later than originally planned, but well ahead of the recent programs at Airbus and Boeing. The A350 is now two years late; its A400M–we’ve lost track of how many years late this is. And the A380 wound up about two years late, too. Boeing’s 787 was 3 1/2 years late entering service, and the current grounding of the fleet is another black eye. The 747-8 was delayed two years, affected by a diversion of resources to the 787 and its own design issues.

If BBD truly gets its first flight in the air by June, and maintains schedule for Entry-Into-Service a year later, it will have a great deal to boast about that neither Airbus nor Boeing can or could do.

A great deal of the lethargy in sales–though BBD professes to be satisfied, with slots sold out into 2016–is because disappointments in the Airbus and Boeing programs have impacted the confidence in BBD’s ability to perform. Although a six month delay doesn’t help, BBD (unlike Airbus and Boeing) pretty well telegraphed one would happen. Boeing’s “creeping delay” on the 787 maddened all stakeholders. Airbus, while more forthcoming on the A350 program than Boeing on either the 787 or 747-8, nonetheless found itself playing catch-up on more than one occasion to information emerging from customers and suppliers on the 350’s program progress.

In addition to FTV 1, BBD revealed FTV 2, 3 and 4 and the beginnings of FTV 5. While the web-cast “reveal” didn’t match the hoopla created by Airbus and Boeing for their events (and nobody does it better than Boeing), the headline news was what by now has been well reported: the confirmation of a 160-seat CS300 “Extra Capacity Seating” (ECS) option. The CS300 now has a five foot fuselage stretch for a baseline seating of 135 vs the previous 130. Gross weight has been upped to maintain a 2,950nm range. We don’t have the figures and so far we haven’t found them on the CSeries website, though the floor plans of the ECS are there. The 160-seat model is with 28 inch pitch, using slimline seats that BBD says effectively feels like 29.5 inches. A 150 seat ECS has 30 inch pitch, which should feel like 31.5 inches. The high-density seating reduces cash operating costs by 8%, BBD says.

Whether it’s a 150-seat or the 160-seat model, Low Cost Carriers now have a real choice of CSeries family members. We’ve been saying for more than two years BBD needs a 150 seat aircraft (albeit we were thinking dual class, but one step at a time) to have a good family.

Here are two related, long stories about the CSeries rollout.

Part 1

Part 2

Odds and Ends: Setback on 787 ETOPS; Ray Conner profile; 777X ATO near; CSeries

Since we were in transit yesterday, here are a number of articles that are a day late in being posted here.

Boeing 787: New York Times: Setback in Boeing’s Hope for Longer Range

Puget Sound Business Journal: Steve Wilhelm has a looonnngg profile of Ray Conner and the 787 crisis.

Boeing 777X: Upgrade urged at Boeing names new program chief. Note: Tim Clark of Emirates is previously quoted as saying Boeing will begin offering the 777X within two-three weeks. We confirmed this with a second airline fleet planner during our trip this week.

Airbus A350-800: We checked with a customer, who tells us it hasn’t heard anything from Airbus about canceling the program.

Bombardier CSeries: Several articles following the “reveal” of Flight Test Vehicles 1, 2, 3, 4 on Thursday.

Bombardier takes on Airbus, Boeing

Analysts react to CSeries roll out. (This story has several links of its own.)

CSeries targets big rivals

NTSB releases preliminary report on JAL 787 incident

The factual findings are here. 48 PDF pages. The NTSB preamble to the Interim Report:

The National Transportation Safety Board (NTSB) notes that the information discussed in this interim factual report is based on initial findings from the investigation of this incident. Because the investigation is continuing , no conclusions or recommendations are being made at this time. Readers are encouraged to access the public docket for this incident (DCA13IA037) for further details about the information presented in this report.

In addition, readers are advised that the information presented in this report could change if new evidence becomes available.

The Seattle Times reports the NTSB plans public hearings on lithium-ion battery safety.

Reuters reports that the NTSB has not found the root cause of the Japan Air Lines incident.

EADS CEO Tom Enders weighs in.

 

Odds and Ends: NTSB issues 787 report today; FAA readies OK; A350-800 future debated

NTSB Report Comes Today: The National Transportation Safety Board issues its preliminary report on the Boeing 787 JAL fire today, around 11am ET.  Here is the NTSB 787 page that has been updated throughout the process. We’re traveling and may not be able to pick up the report as it comes out, so Readers, please do so and post in Comments; we’ll upgrade to a fresh post when able.

FAA readies OK for 787 plan: The FAA is expected to give Boeing the green light to begin implementing its proposed plans to fix the 787 battery issues. We expect this approval to be Friday or next week. Extensive testing will be required, but the length remains unclear. The NTSB report may or may not have implications.

Ray LaHood, secretary of the Department of Transportation (the FAA is part of DOT), still has questions. See this Wall Street Journal article via Google News, so it should be readable to all. A key paragraph:

[P]ushback against a quick final decision from Mr. LaHood—who oversees the FAA and must sign off on any package of fixes—and from regulators in Japan threatens to delay the more important resumption of Dreamliner commercial flights for months, according to industry and government officials. (Emphasis added.)

And:

A team of FAA technical experts is urging preliminary approval of Boeing’s plan, and FAA chief Michael Huerta appears likely to agree within a week or so, the officials said. That would establish a framework that could allow Boeing to begin test flights as soon as the third week in March. Results from those flights would have to be analyzed by agency officials and reviewed by Secretary LaHood and his staff before Boeing could seek permission to retrofit aircraft and seek new certification. Routine certification tests for batteries take four or five weeks, according to industry officials.

A350-800 future debated: Qatar Airways’ vociferous CEO, Akbar Al-Baker says Airbus is dropping the A350-800. Airbus says it’s not. (Also here.) Aeroturbopower has this interesting post on the subject.

Bombardier Reveals CSeries today: Bombardier will have its “reveal” of the CSeries today in a ceremony that isn’t quite a roll-out in the party-like fashion usually accompanying a new aircraft type. Rather, invited guests will visit the assembly line to see the completed aircraft. BBD isn’t taking the airplane off the production line so it doesn’t lose production time. The Wall Street Journal has this description via Google News.

Fallout continues from 787 grounding

LOT wants $$, Norwegian Leases A340s: The fall-out gets worse over the 787 grounding. LOT Airlines says it wants compensation by the end of June. TUI is rebooking passengers on Boeing 767s and will refund a price differential for those paying a premium to fly the 787. Norwegian Air is wet-leasing Airbus A340s to fill in for the 787s it was supposed to get.

Aeroturbopower has an interesting analysis of the Norwegian lease cost of the A343 v 788, including some admittedly speculative costs to Boeing.

In other news:

  • Richard Aboulafia, noted aviation consultant for The Teal Group and an occasional consultant to Boeing (last job five years ago), predicts it could be 4-9 months before the 787 is back in revenue service. This is from the start of the grounding, not additional time. The prediction is in this article by Reuters.
  • Aspire Aviation analyses the Australian aviation market.

787 “super box” mimics Cessna

We’ve been reading a lot of comments from our own readers and some from more qualified analysts or experts who are constantly criticizing the Boeing proposal to have a containment box for the lithium ion battery on the 787. The gist of the criticism is that this “super box” is a bad idea that doesn’t solve the problem.

While we’ve joked that the box is a fire place, we feel compelled to point out that the Boeing solution is similar to that adopted by Cessna. Readers forget The Seattle Times published this article January 29 describing the Cessna solution, which is pictured here.

This approach, according to The Times article, is well advanced through FAA review.

The aviation industry doesn’t work in a vacuum and clearly Boeing is aware of this approach.

For those enthusiasts and more qualified critics of the super box, keep the Cessna approach in mind.

NTSB 787 preliminary report due this week

The preliminary report from the National Transportation Safety Board is due this week, probably Thursday, on its investigation of the Boeing 787 JAL battery fire.

A lot of information has already been made public by the NTSB in two press conferences. We suspect the root cause of the fire may not be revealed. Recall that the NTSB said evidence had been destroyed in the fire.

We asked Greg Feith, a former lead investigator for the NTSB, what he expects. His response:

“The NTSB will probably issue some Safety recommendations that will put a higher level of scrutiny on the FAA and the certification process, thus the FAA won’t take any chances in prematurely returning the aircraft to service. I think you will see that the FAA will extend their review of Boeing’s proposed fixes and ‘study’ their proposal rather than act on it – and I am willing to bet that it will be June before the 787 is airborne [in revenue service] again.”

Feith’s forecast of the re-entry into service is more optimistic than our readers, a plurality of whom see from August as the earliest EIS. Nearly 47% of the readers say they would wait a year or two before flying the 787 after the fix, but about the same number say they will fly the airplane right away, confident in the fix. (Results are as of 6:30am PST March 5 and may change after this writing as more readers vote.) The poll isn’t scientific but it is a snapshot of the challenges facing Boeing and the operators in restoring confidence in the 787 after re-EIS.

The NTSB preliminary report’s anticipated findings and potential recommendations don’t carry the force of law. The recommendations are just that, and the FAA may accept, reject or accept with modification any, some, all or none of the recommendations.

But given the likelihood that the NTSB findings will also comment on the certification process of the FAA-Boeing procedures (remember that the NTSB said it was looking at this), and that the FAA itself said it would examine its own role and the certification of the battery; and the entire production and design of the 787, we don’t see the FAA leaping in haste to approve the Boeing proposal for the battery fix. We see the FAA moving forward with deliberate speed (a nebulous term to be sure).

Boeing’s Ray Conner speaks to JP Morgan conference

Ray Conner, CEO of Boeing Commercial Airplanes, appeared today at the JP Morgan aerospace conference.

Here is a running synopsis:

Ray Conner (RC)

Joe Nadol (JN) of JP Morgan:

RC: It’s important to recognize that batteries are not used in flight. They are back-up to start the APU and for the systems. After events, put together 200 engineers. Have done 200,000 hours of analysis. Have come up with comprehensive solution and presented to FAA on Feb. 22 and last week to Japan.

  • This is not just a Boeing-type of solution. We’ve worked with a number of people outside Boeing to ID causal factors and run by them and did the same with potential solutions.
  • That’s what we presented to FAA.
  • We’ve provided different layers of protection for fixes.
  • Hope to see approval of certification plans and then move into certification testing.
  • We would not go forward unless we thought we had it nailed.

Read more

Would you fly the 787? When will it return to service? Take a poll

Yesterday we published a link to a survey conducted Feb. 14 by Travel Insider in which a large number of people will avoid or prefer to avoid the Boeing 787 once it returns to service. We were stunned by the depth of the result. We fully expected a portion of fliers will avoid the airplane. Travel Insider’s survey found 32% of frequent fliers (airlines’ bread-and-butter) will avoid the plane and another 35% would prefer to avoid it.

While neither Travel Insider nor this poll are scientific, the results may indicate the depth of the brand damage done by the grounding and battery issues.

What will you do? We’ll hide the answers for the time being.

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When do you thing the 787 will return to revenue service?

Odds and Ends: Refusing to fly 787; 787 AD was wrong; KC-46A cost analysis; Battery fix certification?

Refusing to fly 787: This is a stunning survey by the website Travel Insider: 32% of frequent fliers will refuse to fly the 787 even after it is fixed for the first year or two and another third would prefer to avoid the 787. The numbers are huge. We knew there would be some who refused to fly the plane–the same thing happened to the McDonnell Douglas DC-10 after it was grounded in 1979–but the numbers are stunning.

We also recognize that we’re still at the height of the press coverage of the still-grounded aircraft. Once it returns to service, it will be interesting to see results if the survey were re-run.

There was no doubt Boeing received a black eye over the grounding. It now appears both eyes are blackened.

FAA 787 AD was wrong: The FAA should have pulled the 787 type certificate, argues a former member of the National Transportation Board.

KC-46A Costs: The Blog by Javier (Irastorza Mediavilla) has a detailed analysis of the contract price performance so far of the Boeing KC-46A. although the blog is mostly about his personal activities, Javier works for Airbus Military on the A400M program. (Note: he does not speak for nor represent Airbus through his blog). This might make some of his aerospace analysis suspect in the minds of some, but we have found his commentaries and analysis to be well researched and thought out. And he has a good sense of humor.

FAA reliance on OEMs: Reuters has a detailed piece about the Federal Aviation Administration’s reliance on OEMs (and specifically Boeing) in aircraft development, all triggered of course by the 787 issues. We wrote about this relationship shortly after the now-infamous joint press conference by the FAA and Boeing in which the FAA, Boeing and the Department of Transportation said the 787 was safe.

Re-certifying the battery fix: We keep getting told whatever Boeing does to fix the battery issue will require re-certification of the battery and/or system–that it will be more than simply complying with the Airworthiness Directive. This, of course, would add time to getting the 787 back into revenue service. Does anyone have some insight on this?

“Of all time:” Airbus Tweeted last Friday (referring to its website): The A320 (soon to be made in Mobile) is undisputed best selling aircraft product line of all time.” (Emphasis added.)

We don’t think so. “Of all time”? “Aircraft product line”? 737 All Series 10,501. A320 family: 9,142. DC-3/C-47/Others under license: 16,079.

We know what Airbus was trying to say: It’s A320 family vs the equivalent technology Boeing 737NG and 737 MAX, for which through January sold 7,369. But the claim, as worded, just isn’t so.

Furthermore, the A320 first entered service in 1988 and the 737NG in 1994. A true comparison needs to knock six years of sales off the A320.

To quote the controversy of a recent Washington (DC) tempest in a teapot, “[We] know [Airbus] may not believe this, but as a friend, [we] think [Airbus] will regret staking out that claim.”