Bjorn’s Corner: New aircraft technologies. Part 38. Flight tests

By Bjorn Fehrm

November 17, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design and the manufacturing of prototypes and their roles, we now look deeper at the flight test phase.

Figure 1. The flight test fleet for the certification of a new airliner. Source: Leeham Co.

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Further developments of the A321, Part 5

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By Bjorn Fehrm

November 16, 2023, © Leeham News: We have done an article series about what can be the subsequent development for Airbus’ most popular aircraft, the A321neo. We looked at different changes to the aircraft in previous articles. Now, we compare the capacity and economics of the different variants.

We use our Airliner Performance and Cost Model (APCM) to examine passenger capacity, range, and seat-mile costs.

Summary:
  • The stretched A321s have improved operating economics.
  • The question is if the cost and time of the projects are motivated versus keeping the A321s “as is” and then make a clean sheet replacement.

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Bjorn’s Corner: New aircraft technologies. Part 38. Flight test aircraft

By Bjorn Fehrm

November 10, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing.

Today, we look at the different flight test aircraft needed and their roles.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 37. First flight test prototype

By Bjorn Fehrm

November 3, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design, we now discuss prototype manufacturing and testing, Figure 1.

Today, we look at the role of the first flying prototype.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 36. Prototype manufacturing and Testing

By Bjorn Fehrm

October 27, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. After covering Conceptual, Preliminary, and Detailed design (Figure 1), we now discuss prototype manufacturing and testing, where we today go deeper into structural testing.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Further developments of the A321, Part 4

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By Bjorn Fehrm

October 26, 2023, © Leeham News: We do an article series about what can be the next development for Airbus’ most popular aircraft, the A321neo. We looked at a minimal makeover in Part 3; now, we make a larger change.

We use our Airliner Performance and Cost Model (APCM) to examine what a new wing and revised engines can bring regarding larger passenger capacity, range, and lower seat-mile costs.

Summary:
  • To increase the capacity significantly of the A321, a new wing is needed.
  • We design a new wing combined with uprated engines and look at the result.

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Bjorn’s Corner: New aircraft technologies. Part 35. Prototype manufacturing and Testing

By Bjorn Fehrm

October 20, 2023, ©. Leeham News: We are discussing the different design phases of an airliner development program. The typical phases and their time use and manning are described in the Gant chart in Figure 1.

After covering Conceptual, Preliminary, and Detailed design, we now discuss Prototype manufacturing and Testing.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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Bjorn’s Corner: New aircraft technologies. Part 34. Design for Certification

October 13, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design, that improved production methods are as important as improved technology, and that the interaction with the suppliers is key.

But another consideration that affects detail design is the influence of the Certification process. Certification has a major influence on the program work in every step of the aircraft program.

 

Figure 1. The online version of the FAA 14 CFR Part 25 Airliner Airworthiness regulations. Source: US CFR.

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Further developments of the A321, Part 3

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By Bjorn Fehrm

October 12, 2023, © Leeham News: We do an article series about what can be the next development for Airbus’ most popular aircraft, the A321neo. We started with the base data last week to understand the present aircraft and its limitations.

Now, we use our Airliner Performance and Cost Model (APCM) to look at possible changes that can increase the capacity and efficiency of the aircraft and what can be achieved at a reasonable cost.

Summary:
  • The capacity of the A321neo can be increased within a rather limited project.
  • The more challenging part is not to lose range and field performance from the capacity increase.

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Bjorn’s Corner: New aircraft technologies. Part 33. Supply chain

By Bjorn Fehrm.

October 6, 2023, ©. Leeham News: We are discussing the Detailed design phase of an airliner development program. We have discussed program management methods, development techniques, tools for Detailed design and that the production methods today are as important as technology for achieving aircraft performance.

Another decisive part is how to involve and manage the suppliers to a project. The supply chain contributes about two-thirds of the value of an aircraft. Methods and tools to control this part of the project are therefore critical for the program.

Figure 1. The development plan for a new airliner. Source: Leeham Co.

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