Odds and Ends: RR–We lost 777X; 787 webcast on battery fix

Engine Selection on 777X: Rolls-Royce tells us it’s out as a supplier for the Boeing 777X. Pratt & Whitney earlier withdrew from the competition, deciding there wasn’t a business case to be second fiddle to GE, which was presumed by RR and PW to a sure bet to be a supplier even if Boeing went with a dual source engine option. All this means, of course, that GE and its GE9X will be the sole source engine on the new airplane.

Marc Birtel, in an email statement, neither confirmed or denied the news.

“We are following a disciplined development process for the 777X and will make announcements regarding suppliers at the appropriate time. Our decision regarding engine options will be based on the right technical solutions available at the right time under the right business arrangements to meet our customers’ requirements.”

Boeing webcast on battery fix: Boeing has a webcast open to all at 6pm PDT today about the battery fix for the 787.

Special ‘task force’ studied lithium-ion batteries long before JAL 787 incident

A special task force was studying issues relating to the use of lithium-ion batteries in airliners long before the January 2013 Japan Air Lines fire. The effort began in 2008 and it met in December 2012, one month before the JAL fire.

Boeing, the FAA, Embraer, Airbus, GS Yuasa, American Airlines and ALPA are just a few who participated in these meetings, according to documents.

Randy Tinseth, VP Marketing for Boeing, referred to the group when he discussed the FAA approval to proceed with the Boeing plan to fix the 787 battery issues in his blog, here.

Tinseth writes:

The certification plan calls for a series of tests that show how the improved battery system will perform in normal and abnormal conditions. The test plans were written based on the FAA’s standards as well as applicable guidelines published by the Radio Technical Commission on Aeronautics (RTCA), an advisory committee that provides recommendations on ways to meet regulatory requirements. The RTCA guidelines were not available when the original 787 battery certification plan was developed.

We asked Boeing what the document was that Tinseth referred to above: it is a document numbered DO-311. There are a number of documents at RTCA containing the reference to DO-311.

DO-311 is described by RTCA as:

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Odds and Ends: KC-46A and Sequester; Stopping Li-Ion fires–or not; Analysts views on FAA action

KC-46A and Sequester: The US House hopes to spare the Boeing KC-46A from Sequester.

Stopping Lithium-Ion Battery Fires: Christine Negroni, who has written for the New York Times and a number of other publications and who has her own blog, Flying Lessons, reports that it’s not possible to prevent lithium-ion battery fires to the one in one billion chances.

Design News has a story that we’re linking here. The story itself is several days old and offers nothing new but its links at the bottom to a series of stories about lithium-ion batteries are what caught our attention and which we thought might be of interest to readers.

Analyst views on the FAA 787 action: Here is what some of the analysts are saying about the FAA clearance for Boeing to proceed with testing the battery solutions:

BB&T Capital

The FAA has officially agreed to test whether Boeing’s redesigned battery system complies with the applicable safety regulations and special conditions. And while the

FAA press release stresses that this approval is only but a “first step” in a process that will involve “extensive testing”, Boeing management’s confidence that (1) their proposed plan will address all of the regulators’ concerns; and (2) the implementation of the fix will be quick once approved by the FAA is sufficient evidence for us to reject our prior thesis that a much longer re-certification process (6 months minimum) is more likely. If all of the FAA’s stringent tests are passed, with no new issues raised, we believe it is fair to assume that this testing could be completed in 5-7 weeks. Accordingly, we are raising our rating from Underweight to Hold.

Bernstein

We do not expect the certification of the new battery design to take a long time. Although the certification plan will require testing and analysis to ensure compliance with the FAA’s safety regulations and special conditions, we understand that some airlines believe 787s could be flying as early as the end of May. Boeing also appears confident that it can meet the FAA’s requirements quickly.

Goldman Sachs

Boeing announced that it has received approval from the US Federal Aviation Administration (FAA) of the company’s plan to test and certify improvements to the 787 battery system. We believe this is an important step towards the resumption of commercial 787 flights and new 787 deliveries. However, a recertification will likely take months to complete and therefore near-term uncertainty also remains on the program.

Imperial Capital

It now appears likely that Boeing will be able to have the grounding lifted on the 787 in May, assuming that there are no issues that arise as part of the re-testing process. The company is stressing that it is a matter of weeks, not months, for the solution to be implemented. We believe that Boeing is close to having production ready batteries that reflect the re-design, considering the number of people Boeing has had in Japan working with the battery supplier on the proposed solution. Next steps for Boeing are to get the current fleet of 50 ready to fly, then incorporate the fix into the current aircraft in inventory so that Boeing can resume 787 deliveries, and then finally work the battery changes into the supply chain for in production aircraft.

  • The Wall Street Journal writes, “If all goes well, commercial 787 flights could resume by early May, according to industry and government officials.”

FAA approves Boeing plan for 787 battery fix; it is a “path” to resume service

From the FAA:

The Federal Aviation Administration (FAA) today approved the Boeing Commercial Airplane Company’s certification plan for the redesigned 787 battery system, after thoroughly reviewing Boeing’s proposed modifications and the company’s plan to demonstrate that the system will meet FAA requirements. The certification plan is the first step in the process to evaluate the 787’s return to flight and requires Boeing to conduct extensive testing and analysis to demonstrate compliance with the applicable safety regulations and special conditions.

“This comprehensive series of tests will show us whether the proposed battery improvements will work as designed,” said Transportation Secretary Ray LaHood. “We won’t allow the plane to return to service unless we’re satisfied that the new design ensures the safety of the aircraft and its passengers.”

The battery system improvements include a redesign of the internal battery components to minimize initiation of a short circuit within the battery, better insulation of the cells and the addition of a new containment and venting system.

“We are confident the plan we approved today includes all the right elements to conduct a comprehensive evaluation of the battery system redesign,” said FAA Administrator Michael P. Huerta. “Today’s announcement starts a testing process which will demonstrate whether the proposed fix will work as designed.”

The certification plan requires a series of tests which must be passed before the 787 could return to service. The plan establishes specific pass/fail criteria, defines the parameters that should be measured, prescribes the test methodology and specifies the test setup and design. FAA engineers will be present for the testing and will be closely involved in all aspects of the process.

The FAA also has approved limited test flights for two aircraft. These aircraft will have the prototype versions of the new containment system installed. The purpose of the flight tests will be to validate the aircraft instrumentation for the battery and battery enclosure testing in addition to product improvements for other systems.

The FAA will approve the redesign only if the company successfully completes all required tests and analysis to demonstrate the new design complies with FAA requirements. The FAA’s January 16, 2013 airworthiness directive, which required operators to temporarily cease 787 operations, is still in effect, and the FAA is continuing its comprehensive review of the 787 design, production and manufacturing process.

From Boeing:

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Odds and Ends: Tanker-like redux; Ryanair’s 200 737s; new use for Winglet

Tanker-like Redux: As you read this story, it sounds a lot like Boeing vs EADS, right down to the build-it-in-the-USA element.

Ryanair’s 200 737s: News emerged that Ryanair will firm up an order soon for 200 Boeing 737s. This has been hanging “out there” for some time. We learned of this likelihood a couple of months ago. It was all hush-hush while Ryanair took another run at Aer Lingus.

Pan Am landmark: For those filled with nostalgia, this news is sad: the famed Pan Am Worldport faces the wrecking ball.

New Winglet use: This is pretty cool. Via Steve Trimble of Flight Global.

Odds and Ends: 777X ATO next month, says AvWeek; 787 and the FAA; A318

777X ATO: Aviation Week reports that Boeing’s Board will grant Authority to Offer the 777X at the next meeting, in April.

Emirates Airlines has previously said it will order 100 or more of the X to begin replacing its 777-300ERs. Lufthansa and Air Lease Corp are likely co-launch customers.

Update: The Wall Street Journal now has an article identifying British Airways and Japan Air Lines as possible launch customers.

787 and the FAA: The FAA is expected to green light this week going forward with Boeing’s proposed fixes for the battery issues in the 787, but this doesn’t mean the challenges are over for Boeing. Extensive lab and flight testing will be required, meaning it still will be some time before the grounding is lifted.

A318 Done: Bloomberg has a story about the Airbus A318 and its dried-up sales. It was never a good seller.

Bombardier rolls out CSeries FTV 1 and more

Bombardier last week rolled out (sort of) CSeries CS100 Flight Test Vehicle #1 and revealed FTVs 2, 3, 4 and the start of FTV5.

Officials are sticking with their timeline that the first flight will be by the end of June. We think they’ll try to get FTV 1 airborne in time for the Paris Air Show, but we’ll see.

It seems that it will be a race of sorts between Bombardier and Airbus’ first A350-900 test airplane as to which will be airborne first. (And before wags weigh in, we certainly hope that Boeing 787 ZA005 will be airborne for its test flights before either of the other two.)

The CSeries is running about six months later than originally planned, but well ahead of the recent programs at Airbus and Boeing. The A350 is now two years late; its A400M–we’ve lost track of how many years late this is. And the A380 wound up about two years late, too. Boeing’s 787 was 3 1/2 years late entering service, and the current grounding of the fleet is another black eye. The 747-8 was delayed two years, affected by a diversion of resources to the 787 and its own design issues.

If BBD truly gets its first flight in the air by June, and maintains schedule for Entry-Into-Service a year later, it will have a great deal to boast about that neither Airbus nor Boeing can or could do.

A great deal of the lethargy in sales–though BBD professes to be satisfied, with slots sold out into 2016–is because disappointments in the Airbus and Boeing programs have impacted the confidence in BBD’s ability to perform. Although a six month delay doesn’t help, BBD (unlike Airbus and Boeing) pretty well telegraphed one would happen. Boeing’s “creeping delay” on the 787 maddened all stakeholders. Airbus, while more forthcoming on the A350 program than Boeing on either the 787 or 747-8, nonetheless found itself playing catch-up on more than one occasion to information emerging from customers and suppliers on the 350’s program progress.

In addition to FTV 1, BBD revealed FTV 2, 3 and 4 and the beginnings of FTV 5. While the web-cast “reveal” didn’t match the hoopla created by Airbus and Boeing for their events (and nobody does it better than Boeing), the headline news was what by now has been well reported: the confirmation of a 160-seat CS300 “Extra Capacity Seating” (ECS) option. The CS300 now has a five foot fuselage stretch for a baseline seating of 135 vs the previous 130. Gross weight has been upped to maintain a 2,950nm range. We don’t have the figures and so far we haven’t found them on the CSeries website, though the floor plans of the ECS are there. The 160-seat model is with 28 inch pitch, using slimline seats that BBD says effectively feels like 29.5 inches. A 150 seat ECS has 30 inch pitch, which should feel like 31.5 inches. The high-density seating reduces cash operating costs by 8%, BBD says.

Whether it’s a 150-seat or the 160-seat model, Low Cost Carriers now have a real choice of CSeries family members. We’ve been saying for more than two years BBD needs a 150 seat aircraft (albeit we were thinking dual class, but one step at a time) to have a good family.

Here are two related, long stories about the CSeries rollout.

Part 1

Part 2

Odds and Ends: Setback on 787 ETOPS; Ray Conner profile; 777X ATO near; CSeries

Since we were in transit yesterday, here are a number of articles that are a day late in being posted here.

Boeing 787: New York Times: Setback in Boeing’s Hope for Longer Range

Puget Sound Business Journal: Steve Wilhelm has a looonnngg profile of Ray Conner and the 787 crisis.

Boeing 777X: Upgrade urged at Boeing names new program chief. Note: Tim Clark of Emirates is previously quoted as saying Boeing will begin offering the 777X within two-three weeks. We confirmed this with a second airline fleet planner during our trip this week.

Airbus A350-800: We checked with a customer, who tells us it hasn’t heard anything from Airbus about canceling the program.

Bombardier CSeries: Several articles following the “reveal” of Flight Test Vehicles 1, 2, 3, 4 on Thursday.

Bombardier takes on Airbus, Boeing

Analysts react to CSeries roll out. (This story has several links of its own.)

CSeries targets big rivals

NTSB releases preliminary report on JAL 787 incident

The factual findings are here. 48 PDF pages. The NTSB preamble to the Interim Report:

The National Transportation Safety Board (NTSB) notes that the information discussed in this interim factual report is based on initial findings from the investigation of this incident. Because the investigation is continuing , no conclusions or recommendations are being made at this time. Readers are encouraged to access the public docket for this incident (DCA13IA037) for further details about the information presented in this report.

In addition, readers are advised that the information presented in this report could change if new evidence becomes available.

The Seattle Times reports the NTSB plans public hearings on lithium-ion battery safety.

Reuters reports that the NTSB has not found the root cause of the Japan Air Lines incident.

EADS CEO Tom Enders weighs in.

 

Bombardier confirms 160-seat CSeries

Bombardier today confirmed what had been widely reported, that it is offering a 160-seat, high-density version of the CS300.

The company made the announcement in advance of its program update and the “reveal” of the first Flight Test Vehicle (FTV 1) based on the CS100.

The 160-seat model had been rumored for some time before it became public during the Farnborough Air Show last year when AirAsia considered the version. In the end, AirAsia stuck with Airbus and is now has ordered more A320 family members than any other customer.

Bombardier said the high density CS300 is available as a new-order option or as a retrofit. A second overwing exit is required.

airBaltia, a previously announced customer, will configure the CS300 for 148 passengers.