NTSB briefing on 787 today

The National Transportation Board will have a briefing today at 2:30 ET. In advance of the briefing, NTSB issued this terse statement:

The following factual information has been developed about the battery: It consists of eight cells of 3.7 volts each. All eight cells had varying degrees of thermal damage. Six of eight cells have been CT scanned and have been disassembled to expose their electrodes. All electrode windings in the battery are in the process of being photo-documented and are undergoing microscopic examination. In the coming days, the remaining two cells will undergo the same examination. Additional information will be provided tomorrow.

Meanwhile, The Seattle Times has this story about the battery system.

The Wall Street Journal has this story about Boeing’s innovation for the 787.

Reflections of a whirl-wind week in the news cycle

This is one of those moments where jet-lag induced sleep patterns give us a moment to catch our breath.

What a week it’s been in the news cycle. We came to Europe on routine business and from the moment we stepped off the plane in Amsterdam for a connecting flight, our Blackberry was filled with emails about the ANA 787 incident. Less than 24 hours later, the 787s were grounded, the SPEEA contract negotiations were reaching a climax and Airbus was holding its annual review press conference.

And our trip is only half over.

787 Updates

The Wall Street Journal has an excellent article focusing on the battery approval by the FAA and its reliance on Boeing in granting approval. Subscription is required. The article speaks to the very point we made in our previous post about the FAA’s reliance on OEMs and suppliers generally and for the 787 specifically. Unaddressed in The Journal article is our point about the FAA review of the entire 787 program and the continued reliance on Boeing and suppliers for research. This remains an unanswered question.

The Seattle Times has this article that reports some of the same ground as The Journal, outlining Boeing’s fevered effort to get the airplanes in the air soon.  The Times reports the grounding extends even to the 787s awaiting test flights in advance of deliveries.

The International Herald Tribune has this story about the lithium battery and this detailed story about the grounding, including discussion of the fire control of the 787 electronics bay. Finally, IHT has this technical discussion of lithium ion batteries.

Our own inquiry suggests Boeing hopes to have the airplanes airborne within days.There is a definitive proposal before the FAA.

Boeing designed triple and quadruple redundancy to prevent conditions that would cause a fire or leakage, we are told. The systems themselves are believed to have not failed, but the investigation is incomplete. This suggests that the fault may well be with the batteries themselves, as The Seattle Times and Bloomberg News have now reported. It remains unclear if there are simply defective battery issues or if there is a systemic battery production issue or there are other issues.

Reuters has this story with quotes from the battery maker. Noteworthy is the company response that the battery is but part of a system. The person says the probe involves the entire system, not just the battery. The article also has the cost per day to ANA for the grounding.

At Airbus, the mood was stoic. Sensitive to perceptions over the intense, often bitter rivalry with Boeing and the knowledge that what happens to Boeing could in similar form happen to Airbus (see A380 problems), nobody at Airbus was anything but empathetic. CEO Fabrice Breigier expressed sincere hope for Boeing’s plight and efforts to return the 787 to service, and this reflected universal sentiment.

Reporters naturally asked about the use of lithium batteries on the A350 and reaction to their use on the 787.

Airbus officials, without any hint of criticism over Boeing’s choice of an all-electric airplane, simply explained the differing philosophies that led to Airbus’ conclusion to retain more tradition methods of powering the A350: hydraulics and pneumatics. The benefits of all-electric didn’t offset the risks and costs enough to go this route, officials said. The result is that the A350 actually draws less power from batteries than the A330 because of design efficiencies, they said. Further, the Auxiliary Power Unit on the A350 is started by two batteries splitting the load versus one battery on the 787 carrying all the load.

SPEEA-Boeing

See our post on this topic. Not a lot more to add.

The Everett Herald has this story.

Airbus annual press conference

Setting aside the drama of the 787, this was pretty routine stuff. Airbus trailed Boeing last year in deliveries and orders, as expected, but it still bested its own forecast for orders by 50%. Had 2011 not been boosted by the plethora of A320neo orders, booking 900 gross orders last year would have been viewed favorably by anyone. But the year-over-year comparison showed a 43% decline and the ever-eubillent John Leahy was driven crazy by media headlines pointing out this YOY decline. In an after-conference press gaggle, he ribbed Reuters’ Tim Hepher in a good natured manner over the Reuters focus on YOY stats, but his frustration was evident for all to see.

Boeing’s 2012 orders were boosted by its comeback with the 737 MAX. Now that the surge of orders for both companies is over, it will be interesting to see how a normalized year shapes up. Airbus has a sales goal of 700. Boeing will likely be asked about its sales goal during the year-end earnings call at the end of this month.

Totally off topic

The new American Airlines logo is creative. The tail treatment sucks. Maybe US Airway will fix that. Leave it to AA management to screw up the rebrand.

In the What-is-he-thinking category, Lance Armstrong shudda kept his mouth shut.

Airbus annual press conference: Passed 12,000 orders since inception, more than 9,000 single-aisle

We’re at the Airbus Annual Press Conference for the 2012 results, the first of several stops on our Europe trip. Participants are:

Fabrice Breigier, CEO (FB)

Gunter Butschek, COO (GB)

John Leahy, COO-Customers (JL)

Tom Williams, EVP Programs (TW)

Domingo Urena-Raso, Head of Airbus Military (DUR)

FB:

  • We have passed 12,000 orders, including 9,000 single-aisle. 17 new customers in 2012, of 89 served last year.
  • 739 A320 family orders in 2012. 58 A330s, 27 A350, 9 A380.
  • North America now 10% of backlog, Europe 14%, Middle East 9%, Asia-Pacific 35%, Africa 2%, Latin America 8%, lessors 20%.
  • 305 A320 CEOs orders in 2012. 687 since neo launch.
  • A320 sharklets above expectations at 4% vs 3.5% advertised.
  • A330 can do 95% of all 787 missions. Sold 800 since 787 launch.
  • A380 wing issue now behind us. New wing progressively incorporated in 2014. 97 aircraft in operation.
  • A350 program remains very challenging, focused on next big challenge is first flight.
  • Airbus Military: 32 orders (28 C295, 4 CN235).
  • A330 MRTT delivered to Australia, Saudi Arabia, UK; selected by India, France. Won every major procurement outside US since USAF selection.
  • First A400M delivery 2Q2013, will deliver four this year. 13 A400s in production.
  • Focus on speed, agility, flexibility, innovation. Our future depends on capacity to be innovative.

Read more

It’s official: Boeing regains lead as No. 1 aircraft producer, sales king, but victory overshadowed by 787 crisis

On a day when Boeing would normally be celebrating its return as the world’s number one aircraft producer and retaking the order crown, the 787 crisis over shadow’s the Airbus 2012 Results review in which the European OEM concedes the lead for the first time in a decade.

Airbus today (European time) announced it delivered a record 588 aircraft to 89 customers in a single year, and took in 914 gross orders (833 net), achieving a 41% market share on the order contest. Boeing delivered slightly more than 600 aircraft last year and received just over 1,200 orders, driven by the 737 MAX.

Going into 2012, Airbus COO-Customers John Leahy conceded the turn-about. But he noted then that for 2011-2012 Airbus would likely retain the lead, and today he revealed that it did, reporting a two-year market share of 53%.

The A320neo retains a lop-sided market share of 62% at the end of 2012. Boeing edges Airbus in A320ceo v 737NG backlog with 51.5%. Other categories:

Read more

Odds and Ends: Split winglets for 737NG Retro; A380 wing fix

Split winglets for 737 Retro: Boeing bypassed Aviation Partners Boeing for its split winglet on the 737 MAX, but APB just launched its own order with United Airlines to retrofit the 737NG.

A380 Wing Fix: While Boeing is getting beat up for every glitch in the 787 A380, let’s remember the Airbus A380 went through its own set of glitches. One of them, cracks in wing rib braces, while not a safety issue was nonetheless high profile. The fix is about to be certified by EASA.

A380 has, A350 will have lithium-ion batteries

Focus on the Boeing 787’s mishap last Monday comes, naturally, on the fire involving the lithium-ion battery. The battery, or Li-ion for short, is considered hazardous in many applications and in air cargo shipping.

Two Boeing 747-400 cargo planes were carrying a large shipment of Li-ions. One for sure–UPS in Doha–crashed after these batteries caught fire. Another, a Korean Air Cargo flight, was carrying a large shipment. The airplane crashed into the ocean and if the cause was traced to these, we haven’t seen it–but the suspicious arose early.

While the 787’s use of Li-ion has attracted headlines, the use in airplane applications is more common than has been recognized.

The Airbus A380 uses lithium batteries to power its emergency lighting system. The US FAA set special conditions when certifying the aircraft. Airbus says “the batteries are small, limited, and are not in a frequently-active charging/discharging function.”

The Airbus A350 will have Lit-ion batteries. Airbus touts this plan on its A350XWB website:

Airbus also has looked at new ways to generate electricity aboard the aircraft itself. The A350 XWB features a new lithium-ion battery that marks a significant improvement on the Cd-Ni unit used in other models.

The battery contains less hazardous material, which makes it safer to handle. Adding to the benefits, it has a higher power and energy density, and low maintenance requirements, all while lasting up to three times longer than the Cd-Ni.

Aviation International News looked at issues surrounding Lit-Ion batteries last October. Acting upon the recommendation of Cessna, the FAA ordered removal of Lit-ion batteries from the CJ4 corporate jet. A couple of other corporate jets have these batteries.

AIN had this story about stricter rules transporting Li-ion batteries, in which the hazards are discussed.

One of our regular readers and commenters notes that “the A350 architecture… has four 28v Li-ion batteries, meaning there are 28 Li-ion cells on-board…, compared with only 14 on the 787…. Clearly a huge cause for concern… unless Airbus designs the A350 to properly manage this known failure mode, which I am sure they have done.”

Read more

The famed Airbus “5th Quarter”–huge LionAir buy reported

We talked about this a month of more ago: the prospect LionAir would order 100 Airbus A320 family aircraft. Today (or was it yesterday, in Asia?) comes this report that LionAir signed an order in December for as many as 220 A320neos (with PW GTF engines, we understand).

Through November Airbus recorded a net of 585 orders, compared with Boeing’s year-end total of 1,200. Reuters believes Airbus will end 2012 with around 900 orders.

LionAir has been exclusively a Boeing customer.

Update, Jan. 10: Avolon (a lessor) announced today it signed an order for 20 additional A320s in December.

Embraer selects PW GTF for E-Jet RE; concept clarity comes at last

It’s official: Embraer selected the PW GTF to re-engine the E-175, E-190 and E-195.

In doing so, it looks like the E-170 will be allowed to wither on the vine.

This is a huge win for PW and setbacks for Rolls-Royce, which sorely wanted to win the E-Jet RE for its Advance 2 RR development; and for GE, the incumbent supplier of the CF34 and which was developing the Next Generation variant for the E-Jet.

EMB EJet RE

It’s yet another validation for the GTF. Versions of this engine will power the Mitsubishi MRJ, the Bombardier CSeries, the Irkut MS-21, the Airbus A320neo family and now the E-Jet RE.

It’s a huge comeback for PW, which made a major strategic error in not competing to power the Boeing 737 300/400/500. Boeing continues to use the GE/CFM LEAP engine as its sole-source supply for the 737 MAX, though Boeing seriously evaluated the GTF as well.

Below is EMB’s press release:

Embraer Selects Pratt & Whitney’s PurePower Engines for Second Generation of E-Jets

São José dos Campos, January 8, 2013 – Embraer SA (NYSE: ERJ; BM&FBOVESPA: EMBR3) announced today that Pratt & Whitney´s PurePower® Geared TurbofanTM engines have been selected for its future, second generation of E-Jets, with entry into service planned for 2018. The decision is an important milestone in the program, which is expected to be officially launched later this year.

The new engines – the PW1700G and PW1900G – range in thrust from 15,000 to 22,000 pounds. In combination with new aerodynamically advanced wings, state-of-the-art full fly-by-wire flight controls and other systems evolutions, they will result in double digit improvements in fuel burn, maintenance costs, emissions and external noise.

“We are very happy to expand our partnership with Pratt & Whitney, keeping the E-Jets family as the best solution for our customers, today and in the future”, said Frederico Fleury Curado, President & CEO of Embraer. “The PurePower GTF engines are a great fit to the next generation of our E-Jets and we look forward to another long lasting and successful program with Pratt & Whitney”.

“We are proud that Embraer has recognized the unmatched value of the PurePower engine, and we are committed to supporting a successful launch of the new E-Jet aircraft family,” said Pratt & Whitney President David Hess. “To date, Pratt & Whitney has completed more than 4,200 hours and 12,400 cycles of full engine testing for the PurePower engine family, demonstrating the benefits and reliability of the engine architecture.” Pratt & Whitney is a division of United Technologies Corp. (NYSE: UTX).

The second generation of E-Jets will be a significant step in Embraer´s commitment to continuously invest in this line of commercial jets, complementing a series of ongoing improvements currently being implemented in the existing family, with great benefits to its customers. Embraer´s objective is to offer the best product and maintain its leadership in the 70 to 120 seat market.

Odds and Ends: Hawaiian commits to A321neo; Emirates A380; JAL 787

Hawaiian commits to A321neo: Hawaiian Airlines has committed to the Airbus A321neo, contingent on new employees contracts setting rates for staffing the aircraft. The A321neos will be used on Hawaii-mainland services. This validates Airbus’ design of the 321neo to give it better range than the 321ceo for just such service. Bloomberg has this story. Since this order is contingent, we wonder if it will be included in the final Airbus tally for orders, to be announced January 17.

Emirates could use 30 more A380s: It’s not especially new news but here’s a story about Emirates Airlines saying it could use 30 more A380s. Airbus’ John Leahy said there was a significant order for A380s pending. We wonder if this is it, to be announced January 17.

Japan Air Lines 787: A JAL 787 parked at Boston Logan Airport has an smoke/fire related incident today. The plane had completed a flight from Tokyo and had disembarked all passengers. Here is a detailed story.

Odds and Ends: PNAA Aviation Conference; AA-US merger review; UAVs in USA; SPEEA-Boeing; 2013, Part 2

PNAA Conference: The Pacific Northwest Aerospace Alliance holds its annual conference Feb. 12-14 in Lynnwood (WA), north of Seattle. This event is now the largest of its kind in the Pacific Northwest and the first or second largest of its kind on the West Coast. The top airframe manufacturers present, along with key aerospace analysts (including the ever-entertaining Richard Aboulafia) and key suppliers. There is a Suppliers Fair and this year for the first time a focus day on the airline industry. Follow PNAA @pnaalliance on Twitter.

American-US Airways merger review: This should be concluded within weeks, says AMR CEO Tom Horton.

UAVs in USA: Rules on the use of UAVs within the US are emerging and vary widely throughout the world.

SPEEA and Boeing: A reminder that SPEEA contract negotiations resume with Boeing next week on January 9. Based on conversations with SPEEA, we don’t expect things to go well. SPEEA told us–and pretty much anyone else–that it believes the gap between it and Boeing is so wide that it expects talks to break off quickly. A strike vote will follow and a target date for a strike is February 1. SPEEA filed another Unfair Labor Practice complaint this week over Boeing taking pictures of SPEEA marchers at the Everett plant.

The year ahead, Part 2: Earlier we posted our Leeham.net look at 2013. Here’s what we did for CNN.com, in a somewhat broader look.