Leeham News and Analysis
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Leeham News and Analysis
- Bjorn’s Corner: New engine development. Part 23. Development risks. September 6, 2024
- If a strike occurs, here’s what Boeing can do September 5, 2024
- China banks on C919, but numbers say it still needs Boeing September 2, 2024
- Bjorn’s Corner: New engine development. Part 22. High Turbine technologies. August 30, 2024
- The A330 for medium haul or twice the frequency with A321XLR? Part 1 August 29, 2024
The reality behind the eVTOL industry’s hyperbole, Part 6.
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By Bjorn Fehrm
August 17, 2023, © Leeham News: We look at the promises that the VTOL industry has made in their Investor prospects and what the reality is as they come closer to Certification and production.
We used our Aircraft Performance and Cost model to understand the data for the typical missions for the Joby S4 and Archer Midnight VTOLs and how the economics pans out for these missions. We now look at the results and compare them to what’s been projected from the OEMs.
Figure 1. The Joby S4 VTOL. Source: Leeham Co.
Summary:
- We found the VTOL OEM’s economics for the typical 10-minute shuttle flights optimistic.
- When we go back and look at investor deck projections, the cost comparison to helicopter costs were totally off the mark. When we correct this the VTOL is more expensive to operate then an equivalent helicopter.
The reality behind the eVTOL industry’s hyperbole, Part 4.
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By Bjorn Fehrm
August 3, 2023, © Leeham News: We look at the promises that the VTOL industry has made in their Investor prospects and the reality as they come closer to Certification and Production.
After looking at claims of range and utility, we now look at the operating economics. To do that, we need to predict the net sales price of these machines. We use our Aircraft Performance and Cost Model (APCM) to predict the production cost over time and, thus, the needed net sale price of the VTOLs.
Figure 1. The Archer Aviation Midnight VTOL mockup at the Paris Air show. Source: Leeham Co.
Summary:
- The VTOLs are big; the Archer Midnight is the size of a nine-seater commuter aircraft (Figure 1). Aircraft costs are related to size and weight.
- VTOLs use aeronautical production methods and supply chains for parts and systems. The production costs are, therefore, predictable.
The reality behind the eVTOL industry’s hyperbole, Part 3.
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By Bjorn Fehrm
July 27, 2023, © Leeham News: We look at the promises that the VTOL industry has made in their Investor prospects and what the reality is as they come closer to Certification and present their production-level prototypes. We also analyze whether these capabilities will be the final level.
Today we go through the trickiest part of any electric aircraft or eVTOL, the batteries. They are large, very heavy, and the most difficult part to certify on the aircraft, as the battery is dangerous if not designed, produced, and managed correctly.
Figure 1. The Joby Aviation S4 production prototype. Source: Joby Aviation.
Summary:
- The battery system of an eVTOL sets restrictions on the operational usefulness of the category.
- The everyday operational utility of VTOLs is far from the industries’ claims.
The production cost trap for eVTOL upstarts
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By Bjorn Fehrm
April 13, 2023, © Leeham News: Last week, we gave the example of a new propulsion principle 30-seat airliner as a project that would face the liquidity strain of initial production costs. We continue today with a look at the leading eVTOL projects, where development costs are passing $1bn and growing.
What will be the cash burn before these projects generate positive cash flow from serial production sales and services? We use our production cost model to analyze the situation.
Figure 1. Our generic eVTOL uses an early rendering of the Vertical VX4 as an illustration. Source: Vertical Aerospace.
Summary:
- VTOL projects promise early payback of invested capital.
- Our production cost model says otherwise.
Bjorn’s Corner: Sustainable Air Transport. Part 58. Summary Part 2.
By Bjorn Fehrm
February 17, 2023, ©. Leeham News: Last week, we summarized that SAF is the short-term solution for GreenHouse Gas (GHG) reduction for Air Transport, and hydrogen is the longer-term solution for up to medium-haul flights.
What about battery and hybrid aircraft? It’s the go-to solution for ground transport (except for long-haul trucks, which are going hydrogen, Figure 1)?
Figure 1. Mercedes hydrogen truck from the world’s largest truck maker. Source: Daimler trucks.
2023 outlook for Sustainable Aviation
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By Bjorn Fehrm
Jan. 16, 2023, © Leeham News: In the years from 2015, Sustainable Aviation awareness has grown from “something interesting, but will it be needed?” to “how do we fix the environmental issues we have fast enough.” Scientists saw what happened 20 years ago, but the general public didn’t react until it affected everyday life.
The development of more Sustainable Aviation solutions has taken a similar route. Until 2015 the changes to morph aviation into a more sustainable path were a scientific discussion. At Le Bourget Air Show 2015, Airbus presented the E-Fan (Figure 1) that would cross the English Channel the following month. It started an intense debate about sustainable propulsion concepts for aircraft.
Eight years later, where are we today, and what will happen in 2023?
Figure 1. Airbus E-Fan at the 2015 Le Bourget Air Show. Source: Wikipedia.
Summary:
- The year will witness the “separation of the wheat from the chaff.” Viable concepts will prove themselves, and thin concepts, technically or funding-wise, will fail.
- We have a number of first flights from interesting projects. Several are in the “wheat” category.
Bjorn’s Corner: Sustainable Air Transport. Part 51. eVTOL wrap.
By Bjorn Fehrm
December 23, 2022, ©. Leeham News: After 25 articles about the eVTOL, it’s time for a wrap. We have looked at most aspects of this new form of air transportation, including how sustainable it is.
Today we summarize what we found before we go on to the next subject in Sustainable Air Transport.
Figure 1. The series started with a picture of the eVTOL that leads the trend, Joby Aviation’s S4. Source: Joby Aviation.
Universal Hydrogen’s ATR72 Project
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By Bjorn Fehrm
Dec. 22, 2022, © Leeham News: Last week, we wrote about Universal Hydrogen’s (UH2) plans to fly a hydrogen-fueled demonstrator aircraft in early 2023, followed by a certified conversion kit for an ATR72 airliner mid-decade.
The plans for the ATR72 hydrogen conversion are at an advanced state. As the first publication, we can describe the overall design and the technical details. The ATR72 implementation brings improvements in several areas compared with what’s been revealed before.
Figure 1. Hydrogen tank modules are loaded onto an ATR 72 using standard freight handling equipment. Source: Universal Hydrogen.
Summary:
- The target ATR72 conversion improves hydrogen capacity and handling compared to earlier concepts.
- The influence on the ATR seating capacity is reduced due to more efficient packaging on the aircraft.
Bjorn’s Corner: Sustainable Air Transport. Part 50. eVTOL production volumes.
By Bjorn Fehrm
December 16, 2022, ©. Leeham News: Last week, we looked at the production costs of our typical eVTOL. We could see that it was far higher than Joby’s assumption of $1.3m for the S4, about three times higher for units above 500 and even higher for earlier units.
Let’s examine where such cost numbers come from. It’s about production ramp hockey sticks and numbers never seen before. Are these credible?
Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.
Bjorn’s Corner: Sustainable Air Transport. Part 49P. eVTOL production costs. The deeper discussion.
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By Bjorn Fehrm
December 9, 2022, ©. Leeham News: This is a complementary article to Part 49, eVTOL production costs. It discusses the typical production costs of a certified eVTOL when produced in large quantities.
eVTOLs will be produced under aeronautical production certification conditions, using aeronautical grade material and system. Our production cost model predicts such costs, including learning curve effects for each material type.