Leeham News and Analysis
There's more to real news than a news release.
How’s the next new aircraft produced? Part 6. Airbus: Production of future aircraft
Subscription Required
By the Leeham News Team
Sept. 22, 2025, © Leeham News: In Part 5 of this series, we described the efforts to improve Airbus’ present production, and what the learnings were from changes in the FAL setup.
Airbus A220 production line in Montreal, when it was still Bombardier. Airbus is revamping the process to become more efficient and reduce costs. Credit: Leeham News.
We also described how Airbus has learned to refocus on the production mechanic, as he/she is finally the enabler and problem solver in a complicated system.
For the next generation aircraft that will replace today’s single aisle A320/A321 there are special challenges that are forcing Airbus to change the way that the aircraft are produced.
How’s the next new aircraft produced? Part 5. Airbus: Improving the present
Subscription Required
By the Leeham News Team
Sept. 18, 2025, © Leeham News: In Part 1 of this series, we described the history behind Airbus’ very different production setup. The need to give a distributed value creation to participating countries in the then-Airbus joint venture, forced a multinational distributed production system that remains today.
The Airbus A320 fuselage production line in Hamburg, Germany. Credit: Leeham News.
We now examine the recent changes/improvements in this setup, including Airbus’ recent policies around the organization of production from a pre-Paris Air Show demonstration of their new A320/A321 Final Assembly Line (FAL) in Toulouse.
Boeing’s Orberg: Striving for parity with Airbus deliveries
- Traveled work, rework are still obstacles
- 777X certification running late; customers now see first deliveries in 4Q2026
By Karl Sinclair
Sept. 17, 2025, © Leeham News: “We were almost at parity on deliveries with Airbuses last month…. We’re getting there.”
Kelly Ortberg, the CEO of The Boeing Co. Credit: Boeing.
That was the opening salvo from The Boeing Company (BA) and CEO Kelly Ortberg, as it begins to claw its way back from the depths after a difficult six-year stretch.
Speaking at the Morgan Stanley Laguna Conference, Ortberg closed his interview by remarking on how close Boeing was getting to delivering aircraft at levels only recently seen by Airbus.
“I feel really good one year in that my plan is working, that we put together. People are getting excited. Customers are feeling better,” he said.
However, the deliveries comparison with Airbus isn’t precisely an even match. Boeing has finally cleared its inventory of 737 MAXes, a six-year task from when the MAX was grounded for 21 months beginning in March 2019 and extending through the extended recovery period of the COVID-19 pandemic.
Airbus, meanwhile, has about 60 A320neo family airplanes in storage awaiting engines from CFM International and Pratt & Whitney. Based on production rates, Airbus has a 60% share vs Boeing’s 40%.
How’s the next new aircraft produced? Part 2. Advancing the State of the Art
Subscription Required
By the Leeham News Team
Sept. 8, 2025, © Leeham News: In the second part of our article series about the Production of the next new aircraft, we look at the latest trends around advancing the state of the art for aircraft production.
Figure 1. The next new airplane, whether from Airbus, Boeing, Embraer or another company, will use AI and other new technologies. Credit: Leeham Co.
Artificial Intelligence (AI) is going to replace human beings, or so claims Elon Musk.
Digital design and digital twin factories are going to dramatically lower costs, speed construction, and improve production efficiency. At least that’s what proponents claim.
While there might be a lot of truth in these claims, it’s not the whole story.
But the drive toward reindustrialization, as one industry consultant calls it, may be a drive that is too theoretical and could overlook the fact that production is done and controlled by humans.
One aerospace company is putting the brakes on the theoretical spin and focusing on the road to higher efficiency by slowing down this transformation in favor of employee training and motivation to emphasize safety over cost-cutting and automation to gain efficiency.
Striking a balance between the reindustrialization theoretical gains and the focus on the human in the system will be tricky. LNA had spent months interviewing companies, consultants, current and former employees of key companies, and researching public-domain information to paint a picture of how production will be transformed in the coming years.
We begin the advancement of the state-of-the-art part of the series with an interview LNA did at the Paris Air Show with the consulting firm Accenture.
How’s the next new aircraft produced? Part 1. The starting point.
Subscription Required
By the Leeham News Team
Sept. 4, 2025, © Leeham News: The coming decade is likely to see announcements of new airplanes from Airbus and Boeing. If Embraer decides to move up into the mainline sector, a new airplane from the Brazilian manufacturer should also be announced in the next few years.
This means the clock is ticking toward program launches anywhere between 2027 and 2030, depending on progress from GE Aerospace, Pratt & Whitney and Rolls-Royce in developing new engines.
New airplane concept: The Boeing New Midmarket Airplane, c. 2019. Credit: Leeham News.
For the airframe manufacturers, there are important steps before a new program can be launched. One is how the aircraft shall be developed. We wrote about it in our series “What’s the Next New Aircraft?”. But equally important is, how shall the next new aircraft be produced? It’s what this seven part series is about.
Since June, LNA has published a series of articles about new airplanes, new technologies, new design and new production processes that must be sorted before any of the OEMs move forward. Across the seven parts of this series, we identify flaws and challenges at both Airbus and Boeing, with lessons to be learned as both airframers reshape their approach for future manufacturing.
Related Stories
- Digital Twin is key to JetZero BWB
- What’s Next in New Aircraft? Part 1
- What’s Next in New Aircraft? Part 2
- What’s Next in New Aircraft? Part 3
- What’s Next in New Aircraft? Part 4
- What’s Next is New Aircraft? Part 5
- Boeing ponders Rate 16/mo for 787
- GE Aims for maturity for GE9X EIS
- Engine Makers Tout Plan A but have Plan B backups
- Pratt & Whitney Canada develops Open Fan engine
- PW says GTF is best engine for next single-aisle airplane
- Boeing’s North Line for 737 in transition now
- GE’s RISE benefits from decades of development
- Collins Aerospace pacing for new materials, production for next new airplane
- Collins Aerospace continues R&D on electrical options despite industry pullback
- P&W pursues “Industrial 4.0” with GTF engine improvements
We call this series “How’s the next new aircraft produced?”. We start by going through where the major OEMs are with their legacy production.
Trump tariffs beginning to hurt US aerospace companies; EU competitors to benefit
Subscription Required
By Scott Hamilton and Karl Sinclair
Sept. 1, 2025, © Leeham News: New policies by President Donald Trump in the first six months of his second administration in trade, with the North Atlantic Treaty Organization (NATO) and the European Union (EU) are causing a what may become a significant shift in defense spending that will benefit European companies.
The added business could strengthen those that also participate in commercial aerospace, to the detriment of US companies, notably Airbus.
US companies that for decades were the major suppliers to allies are already beginning to see European countries redirect spending to EU firms. Following Trump’s imposition of high tariffs on certain EU countries and others on Aug. 1, US defense companies have been hurt. India canceled deliveries of Boeing 737-based P-8A Poseidons.
Figure 1. Boeing P-8, based on the commercial 737 NG. India suspended delivery of the P8 due to the Trump tariffs. Credit: Boeing. Airbus now proposes a rival airplane based on the A321.
Airbus, Rolls-Royce, MTU, and others expect to benefit from these changes. And, as these companies see more defense work coming their way, then—at least in theory—their commercial business will benefit from stronger balance sheets, profits, cash flow, and perhaps the corporations’ technology.
In an interview at the Paris Air Show in June, the consulting firm Accenture told LNA that it is beginning to see key trends and increases in the defense sector.
Figure 2. Spain and Switzerland canceled orders for the Lockheed F-35. Credit: Lockheed. Airbus stands to benefit, among other EU-based defense contractors.
“Obviously, things are changing in terms of the dynamics,” said Jeff Wheless, Growth & Strategy Research Leader at Accenture. “I think certainly from a NATO perspective, I think folks are increasing their spending.”
Mark Rutte, the NATO secretary general, said that Trump’s pressure on NATO countries to increase defense spending to 5% of their budgets paid off. For decades, NATO countries were committed to a 2% spending level, but often failed to meet this commitment.
“Europe is spending by far less money on defense acquisitions than the US,” said Airbus CEO Guillaume Faury in response to an LNA question at the Paris Air Show. “It’s a ratio of one to four or one to five. On top of that, Europe is procuring a lot from the US. I think the message is loud and clear from the U.S. that Europe should take better care of its own security.”
Airbus’ A330neo gets better and better. Part 4
Subscription required
By Bjorn Fehrm
August 28, 2025, © Leeham News: We analyze Airbus’s A330neo, how the different variants were developed, their sales, and their performance before and after the neo upgrade.
After examining the history of the A330-200 and its evolution into a neo version, the A330-800, we now assess its performance. We utilize our Aircraft Performance and Cost Model (APCM) to compare the performance of the A330-800 to Boeing’s smallest Dreamliner, the 787-8.
Figure 1. The A330-800, the very long-range A330. Source: Airbus.
Summary:
- The Airbus A330-800 is an aircraft for especially demanding routes. It’s the only 8,000nm airliner in the 250-seat class.
- Our 787-8 comparison shows where the A330-800 has its advantage, on the world’s longest routes.
Airbus’ A330neo gets better and better. Part 3
Subscription required
By Bjorn Fehrm
August 21, 2025, © Leeham News: We analyzed Airbus’s A330-300 and -900 over the last weeks, the mid-range Airbus that gradually developed into a credible long-range aircraft.
After examining the A330-300’s development into the A330-900, we now analyze the A330-200 and its neo version, the A330-800. Why was a shorter A330-200 developed and put into service four years after the A330-300, when in almost all other cases the next version is a stretch?
And why did this smaller A330 sell really well against the larger A330-300 when its neo version doesn’t? We utilize our Aircraft Performance and Cost Model (APCM) to analyze the A330-200 and -800. Then we compare the A330-800’s capabilities and efficiency with Boeing’s 787-8.
Figure 1. The A330-200, a model that sold almost half of all A330s until the A330neo was announced. Source: Airbus.
Summary:
- The Airbus A330-200 was one of the airline world’s few successful shrinks from a base version. Normally, base versions get complemented with higher capacity versions, and shrinks are duds.
- The A330-200 and now the A330-800 compete with Boeing’s 787-8. How do these compare?
Airbus’ A330neo gets better and better. Part 2
Subscription required
By Bjorn Fehrm
August 14, 2025, © Leeham News: We analyze Airbus’s A330-900, the larger of the A330neos. Last week, we examined the product improvements that Airbus will roll out in the coming years, including the latest increase in Maximum TakeOff Weight (MTOW) and the resulting increase in range.
The A330 entered the market as a mid-range aircraft. With the launch of the A330neo and subsequent improvements, it is today a long-range aircraft that covers several trans-Pacific trunk routes.
How does the improved A330-900 stack up against the efficiency of the Boeing 787-9? We use our Aircraft Performance and Cost Model (APCM) to find out.
Figure 1. The A330-900 in the colors of Delta Airlines, a major operator of the model. Source: Airbus.
Summary:
- The Airbus A330 is tested on a challenging route, LAX to Shanghai, versus Boeing’s perhaps best long-ranger, the 787-9.
- Where Airbus can’t match the efficiency and cargo capacity of a 20-year younger 787-9, it can compensate with lower capital costs.
Airbus’ A330neo gets better and better
Subscription required
By Bjorn Fehrm
August 7, 2025, © Leeham News: Airbus’ A330neo, as the A330-900, entered the market in 2018. It’s a major improvement of the A330ceo that entered the market in 1994 as a 270-seat 3,900nm mid-range aircraft.
The present A330-900 has gradually improved its sales, prompting Airbus to increase the production rate from the planned four per month to five from 2029.
With a typical 290-seat cabin, Airbus advertises a 7,300nm range for the 251t Maximum TakeOff Weight (MTOW) version, quite a development from the original 212t A330-300. And now this is going to improve further from 2028, with a rise in the MTOW from 251t to 253t, together with other improvements.
Does this make the A330-900 into a trans-Ocean aircraft, and how does the improved version stack up against the Boeing 787-9? We use our Aircraft Performance and Cost Model (APCM) to find out.
Figure 1. The A330-900, a model that is selling better and better, 31 years after its introduction. Source: Airbus..
Summary:
- The Airbus A330 is like the proverbial cat; it has many lives. Just when the experts predicted it would slowly go away, it started selling again.
- In the version where it gets another MTOW hike, it can successfully cover transoceanic trunk routes.