Leeham News and Analysis
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The production cost trap for eVTOL upstarts
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By Bjorn Fehrm
April 13, 2023, © Leeham News: Last week, we gave the example of a new propulsion principle 30-seat airliner as a project that would face the liquidity strain of initial production costs. We continue today with a look at the leading eVTOL projects, where development costs are passing $1bn and growing.
What will be the cash burn before these projects generate positive cash flow from serial production sales and services? We use our production cost model to analyze the situation.
Figure 1. Our generic eVTOL uses an early rendering of the Vertical VX4 as an illustration. Source: Vertical Aerospace.
Summary:
- VTOL projects promise early payback of invested capital.
- Our production cost model says otherwise.
Bjorn’s Corner: Sustainable Air Transport. Part 58. Summary Part 2.
By Bjorn Fehrm
February 17, 2023, ©. Leeham News: Last week, we summarized that SAF is the short-term solution for GreenHouse Gas (GHG) reduction for Air Transport, and hydrogen is the longer-term solution for up to medium-haul flights.
What about battery and hybrid aircraft? It’s the go-to solution for ground transport (except for long-haul trucks, which are going hydrogen, Figure 1)?
Figure 1. Mercedes hydrogen truck from the world’s largest truck maker. Source: Daimler trucks.
Bjorn’s Corner: Sustainable Air Transport. Part 57. Summary
By Bjorn Fehrm
February 10, 2023, ©. Leeham News: We started the present series around Sustainable Air Transport on the 7th of January 2022, more than a year ago. During this time, we have covered a lot of subjects regarding the emissions from Air Transport.
It’s time to wrap up the series and summarize what we covered and learned.
Figure 1. Our energy consumption and where it’s coming from. Source: Our World in Data.
2023 outlook for Sustainable Aviation
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By Bjorn Fehrm
Jan. 16, 2023, © Leeham News: In the years from 2015, Sustainable Aviation awareness has grown from “something interesting, but will it be needed?” to “how do we fix the environmental issues we have fast enough.” Scientists saw what happened 20 years ago, but the general public didn’t react until it affected everyday life.
The development of more Sustainable Aviation solutions has taken a similar route. Until 2015 the changes to morph aviation into a more sustainable path were a scientific discussion. At Le Bourget Air Show 2015, Airbus presented the E-Fan (Figure 1) that would cross the English Channel the following month. It started an intense debate about sustainable propulsion concepts for aircraft.
Eight years later, where are we today, and what will happen in 2023?
Figure 1. Airbus E-Fan at the 2015 Le Bourget Air Show. Source: Wikipedia.
Summary:
- The year will witness the “separation of the wheat from the chaff.” Viable concepts will prove themselves, and thin concepts, technically or funding-wise, will fail.
- We have a number of first flights from interesting projects. Several are in the “wheat” category.
Bjorn’s Corner: Sustainable Air Transport. Part 52. What can be done before 2050?
By Bjorn Fehrm
January 6, 2023, ©. Leeham News: Since we started this series about our Air Transports and their pollution, we have covered different schemes of reduction such as improved Air Traffic Control (ATC), change to electric aircraft (battery/hybrids) or hydrogen as fuel, and lastly, eVTOLs.
Of these changes, only ATC can have a short-term effect, but it’s a slow mover for organizational reasons.
Changes to how our aircraft are propelled are, unfortunately, longer-term improvements, as we see in an example below.
But we need fast change. We’ve had the craziest of summer and now winter in Europe, where I live, and it’s not a one-time variation. And this is not confined to Europe; the weather change is faster than we thought, and it’s worldwide.
So what can we do?
Figure 1. CO2 emissions by region. Source: Our World in Data.
Bjorn’s Corner: Sustainable Air Transport. Part 51. eVTOL wrap.
By Bjorn Fehrm
December 23, 2022, ©. Leeham News: After 25 articles about the eVTOL, it’s time for a wrap. We have looked at most aspects of this new form of air transportation, including how sustainable it is.
Today we summarize what we found before we go on to the next subject in Sustainable Air Transport.
Figure 1. The series started with a picture of the eVTOL that leads the trend, Joby Aviation’s S4. Source: Joby Aviation.
Universal Hydrogen’s ATR72 Project
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By Bjorn Fehrm
Dec. 22, 2022, © Leeham News: Last week, we wrote about Universal Hydrogen’s (UH2) plans to fly a hydrogen-fueled demonstrator aircraft in early 2023, followed by a certified conversion kit for an ATR72 airliner mid-decade.
The plans for the ATR72 hydrogen conversion are at an advanced state. As the first publication, we can describe the overall design and the technical details. The ATR72 implementation brings improvements in several areas compared with what’s been revealed before.
Figure 1. Hydrogen tank modules are loaded onto an ATR 72 using standard freight handling equipment. Source: Universal Hydrogen.
Summary:
- The target ATR72 conversion improves hydrogen capacity and handling compared to earlier concepts.
- The influence on the ATR seating capacity is reduced due to more efficient packaging on the aircraft.
Bjorn’s Corner: Sustainable Air Transport. Part 50. eVTOL production volumes.
By Bjorn Fehrm
December 16, 2022, ©. Leeham News: Last week, we looked at the production costs of our typical eVTOL. We could see that it was far higher than Joby’s assumption of $1.3m for the S4, about three times higher for units above 500 and even higher for earlier units.
Let’s examine where such cost numbers come from. It’s about production ramp hockey sticks and numbers never seen before. Are these credible?
Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.
Universal Hydrogen could be first with Hydrogen Airliner
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By Scott Hamilton and Bjorn Fehrm
Dec. 15, 2022, © Leeham News: Universal Hydrogen (UH2) is perhaps weeks away from its first flight of a demonstrator that equips a De Havilland Canada Dash 8-300 with tanks of hydrogen and a fuel cell electric propulsion unit. The project shall prove the feasibility of hydrogen-fueled airliners.
The first flight’s date hasn’t been firmly set, but officials at UH2 told LNA it should be soon. Taxi tests of the aircraft will begin in the coming weeks. The flight will occur at Moses Lake in Central Washington State.
Universal Hydrogen supplies its hydrogen to the aircraft in prefilled barrel-sized tanks, called capsules, to avoid the lengthy and costly investment in storing and filling infrastructure at airports. The proof of concept is with a Dash 8, followed by a complete hydrogen conversion kit for an ATR-72 turboprop airliner.
Figure 1. Hydrogen tank pallets are loaded onto an ATR 72 by standard cargo loaders. Source: Universal Hydrogen.
Summary:
- The core business of Universal Hydrogen is the prefilled hydrogen tanks that load onto the aircraft in pallets.
- Universal Hydrogen builds the complete hydrogen fuel and propulsion system to prove and bootstrap the concept of hydrogen airliners.
Bjorn’s Corner: Sustainable Air Transport. Part 49. eVTOL production costs.
By Bjorn Fehrm
December 9, 2022, ©. Leeham News: This is a summary of the article Part 49P, eVTOL production costs. It discusses the production costs of our typical eVTOL (Figure 1) and its drain on the OEM’s finances.
New aircraft projects chronically underestimate the production cost of their certified products. One factor is the effect of the learning curves on the cost items.
Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.