Bjorn’s Corner: Sustainable Air Transport. Part 54. Sustainable Aviation Fuel Production

By Bjorn Fehrm

January 20, 2023, ©. Leeham News: Having introduced Sustainable Aviation Fuel, SAF, as essential for reducing Green House Gases (GHG) until 2050, we now look at how SAF is produced, what pathways from feedstock to SAF are the main ones, and what are the short and long-term potentials of the different pathways.

I was helped to grasp the area by Neste’s EVP of Renewable Aviation fuel, Thorsten Lange, who, after we met when he presented at the Airbus Summit in November (Neste is a leading SAF producer), took the time to explain the subject to me last week. He also recommended a report we use to understand SAF.

Figure 1. The mebers of the Clean Skies for Tomorrow forum. Source: The World Economic Forum.

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2023 outlook for Sustainable Aviation

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By Bjorn Fehrm

Jan. 16, 2023, © Leeham News: In the years from 2015, Sustainable Aviation awareness has grown from “something interesting, but will it be needed?” to “how do we fix the environmental issues we have fast enough.” Scientists saw what happened 20 years ago, but the general public didn’t react until it affected everyday life.

The development of more Sustainable Aviation solutions has taken a similar route. Until 2015 the changes to morph aviation into a more sustainable path were a scientific discussion. At Le Bourget Air Show 2015, Airbus presented the E-Fan (Figure 1) that would cross the English Channel the following month. It started an intense debate about sustainable propulsion concepts for aircraft.

Eight years later, where are we today, and what will happen in 2023?

Figure 1. Airbus E-Fan at the 2015 Le Bourget Air Show. Source: Wikipedia.

Summary:
  • The year will witness the “separation of the wheat from the chaff.” Viable concepts will prove themselves, and thin concepts, technically or funding-wise, will fail.
  • We have a number of first flights from interesting projects. Several are in the “wheat” category.

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Bjorn’s Corner: Sustainable Air Transport. Part 53. Sustainable Aviation Fuel

By Bjorn Fehrm.

January 13, 2023, ©. Leeham News: Last week, we could see in an example how effective Sustainable Aviation Fuel, SAF, blended into our regular Jet fuel, would be in reducing CO2 emissions until 2050.

It’s the only technology that can substantially influence our emissions over the next 30 years, as alternate technologies like hydrogen-fueled airliners need to ramp to thousands of aircraft before it affects emissions.

To understand SAF and how it can be produced and blended into Jet fuel, we first need to understand what Jet fuel is.

 

Figure 1. An Iberia A340 filled up with Jet-A1. Source: Wikipedia.

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Bjorn’s Corner: Sustainable Air Transport. Part 52. What can be done before 2050?

By Bjorn Fehrm

January 6, 2023, ©. Leeham News: Since we started this series about our Air Transports and their pollution, we have covered different schemes of reduction such as improved Air Traffic Control (ATC), change to electric aircraft (battery/hybrids) or hydrogen as fuel, and lastly, eVTOLs.

Of these changes, only ATC can have a short-term effect, but it’s a slow mover for organizational reasons.

Changes to how our aircraft are propelled are, unfortunately, longer-term improvements, as we see in an example below.

But we need fast change. We’ve had the craziest of summer and now winter in Europe, where I live, and it’s not a one-time variation. And this is not confined to Europe; the weather change is faster than we thought, and it’s worldwide.

So what can we do?

Figure 1. CO2 emissions by region. Source: Our World in Data.

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Universal Hydrogen’s ATR72 Project

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By Bjorn Fehrm

Dec. 22, 2022, © Leeham News: Last week, we wrote about Universal Hydrogen’s (UH2) plans to fly a hydrogen-fueled demonstrator aircraft in early 2023, followed by a certified conversion kit for an ATR72 airliner mid-decade.

The plans for the ATR72 hydrogen conversion are at an advanced state. As the first publication, we can describe the overall design and the technical details. The ATR72 implementation brings improvements in several areas compared with what’s been revealed before.

Figure 1. Hydrogen tank modules are loaded onto an ATR 72 using standard freight handling equipment. Source: Universal Hydrogen.

Summary:
  • The target ATR72 conversion improves hydrogen capacity and handling compared to earlier concepts.
  • The influence on the ATR seating capacity is reduced due to more efficient packaging on the aircraft.

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Universal Hydrogen could be first with Hydrogen Airliner

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By Scott Hamilton and Bjorn Fehrm

Dec. 15, 2022, © Leeham News: Universal Hydrogen (UH2) is perhaps weeks away from its first flight of a demonstrator that equips a De Havilland Canada Dash 8-300 with tanks of hydrogen and a fuel cell electric propulsion unit. The project shall prove the feasibility of hydrogen-fueled airliners.

The first flight’s date hasn’t been firmly set, but officials at UH2 told LNA it should be soon. Taxi tests of the aircraft will begin in the coming weeks. The flight will occur at Moses Lake in Central Washington State.

Universal Hydrogen supplies its hydrogen to the aircraft in prefilled barrel-sized tanks, called capsules, to avoid the lengthy and costly investment in storing and filling infrastructure at airports. The proof of concept is with a Dash 8, followed by a complete hydrogen conversion kit for an ATR-72 turboprop airliner.

Figure 1. Hydrogen tank pallets are loaded onto an ATR 72 by standard cargo loaders. Source: Universal Hydrogen.

Summary:
  • The core business of Universal Hydrogen is the prefilled hydrogen tanks that load onto the aircraft in pallets.
  • Universal Hydrogen builds the complete hydrogen fuel and propulsion system to prove and bootstrap the concept of hydrogen airliners.

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MTU gets support from Pratt & Whitney to develop the WET engine

By Bjorn Fehrm

November 29, 2022, © Leeham News: MTU and Pratt & Whitney presented an EU Clean Sky project today where they will develop an advanced engine concept based on the Pratt & Whitney GTF. The project is called SWITCH, an acronym for Sustainable Water-Injecting Turbofan Comprising Hybrid-Electrics.

There are participants from 11 countries in the project, among them Pratt & Whitney’s sister company Collins aerospace, GKN’s Swedish part, and Airbus.

The engine, which has a mild parallel hybrid architecture, extracts more energy from the turbofan fuel by driving the core exhaust through a vaporizer, where it recovers more heat from the core exhaust, Figure 1. Water from the exhaust, extracted from the core exhaust in a condenser, is heated to steam by the vaporizer and then drives a steam turbine that co-drives the fan. The steam is finally injected into the combustor to lower emissions.

The WET cycle will gain about 10% efficiency compared to today’s GTF. The concept also has a hybrid part which is primarily used for a low-emission taxi.

Figure 1. The architecture of the SWITCH engine. Source: SWITCH.

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Bjorn’s Corner: Sustainable Air Transport. Part 47. eVTOL traffic

By Bjorn Fehrm

November 25, 2022, ©. Leeham News: We have gone through the flight principles for different eVTOLs, the critical systems such as battery systems and flight controls, their energy consumption/performance, and how green they are compared to other ways of getting to an airport.

This is all about the flying vehicle. But it’s only part of the system needed for this transport system to work and be safe. We now discuss the other bits needed.

Figure 1. The JFK, Newark, and Manhattan airspace. Click for a detailed view. Source: Foreflight.

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Bjorn’s Corner: Sustainable Air Transport. Part 46. eVTOL comparison with helicopter

By Bjorn Fehrm

November 18, 2022, ©. Leeham News: In the comments to last week’s Corner, there were requests for a comparison with a helicopter re. Sustainability (kWh/km). Here you go.

I also threw in a cost of operations discussion, as the helicopter is the present alternative to an eVTOL for city-to-airport air transports.

Figure 1. The Robinson R66 five-seat helicopter. Source: Wikipedia.

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Bjorn’s Corner: Sustainable Air Transport. Part 43P. eVTOL IFR range. The deeper discussion.

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October 28, 2022, ©. Leeham News: This is a complementary article to Part 43, eVTOL IFR range. It discusses the typical maximum range we can expect from a certified eVTOL when it faces IFR weather conditions.

Flying in IFR conditions requires flight planning with increased reserves if the eVTOL can’t land at the destination airport and must divert to an alternate airport.

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