Leeham News and Analysis
There's more to real news than a news release.
Bjorn’s Corner: Faster aircraft development. Part 18. Prototype Parts and Systems.
By Bjorn Fehrm and Henry Tam.
November 28, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions. We have exited the Detailed Design phase after conducting Critical Design Reviews, CDRs, and now enter into Prototype Manufacturing.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
** Special thanks to Ron Everlove for helping with this article **
Bjorn’s Corner: Faster aircraft development. Part 17. Critical Design Review, CDR.
By Bjorn Fehrm and Henry Tam
November 21, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions. We are in the Detailed Design phase, and it’s time to conduct the Critical Design Reviews, CDRs.
Figure 1. A generic new Part 25 airliner development plan. Observe the CDRs. Source: Leeham Co. Click to see better.
Bjorn’s Corner: Faster aircraft development. Part 16. Certification Compliance Planning.
By Bjorn Fehrm and Henry Tam
November 14, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions. We are in the Detailed Design phase and working with the Certification Compliance plan.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
*** Special thanks to Andrew Telesca for helping with this article ***
Bjorn’s Corner: Faster aircraft development. Part 14. Detailed Design.
October 31, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times. We will use the Gantt plan in Figure 1 as a base for our discussions.
We have exited the Preliminary Design phase through the Preliminary Design Reviews, PDRs, and now enter the Detailed Design phase.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
Bjorn’s Corner: Faster aircraft development. Part 13. Preliminary Design Review, PDR.
By Bjorn Fehrm and Henry Tam
October 24, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions. Today’s topic, the Preliminary Design Reviews, PDRs, are marked in the chart.
Figure 1. A generic new Part 25 airliner development plan with PDR marked in time. Source: Leeham Co. Click to see better.
Bjorn’s Corner: Faster aircraft development. Part 12. Preliminary Design; Requirements Definition.
By Bjorn Fehrm and Henry Tam
October 17, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions. We added two milestones to our Program Plan, which we will refer to in the articles: Preliminary Design Review and Critical Design Review. Here is their definition according to NASA:
The Preliminary Design Review (PDR) demonstrates that the preliminary design meets all system requirements with acceptable risk and within the cost and schedule constraints, and establishes the basis for proceeding with detailed design. It shows that the correct design options have been selected, interfaces have been identified, and verification methods have been described. The PDR should address and resolve critical, system-wide issues and show that work can begin on detailed design.
The Critical Design Review (CDR) demonstrates that the maturity of the design is appropriate to support proceeding with full-scale fabrication, assembly, integration, and test. CDR determines if the technical effort is on track to complete the system development, meeting mission performance requirements within the identified cost and schedule constraints.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
*** Special thanks to Andrew Telesca for helping with this article***
Bjorn’s Corner: Faster aircraft development. Part 11. Interior Preliminary Design.
By Bjorn Fehrm and Henry Tam
October 10, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects.
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
Bjorn’s Corner: Faster aircraft development. Part 10. Preliminary design.
By Bjorn Fehrm and Henry Tam
October 3, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New projects talk about cutting development time and reaching certification and production faster than previous projects..
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
Bjorn’s Corner: Faster aircraft development. Part 9. Conceptual phase Certification work.
By Bjorn Fehrm and Henry Tam
September 26, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New project talks about cutting development time and reaching certification and production faster than previous projects..
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
*** Special thanks to Andrew Telesca for helping with this article***
Bjorn’s Corner: Faster aircraft development. Part 8. Conceptual System design.
September 19, 2025, ©. Leeham News: We do a series about ideas on how the long development times for large airliners can be shortened. New project talks about cutting development time and reaching certification and production faster than previous projects..
The series will discuss the typical development cycles for an FAA Part 25 aircraft, called a transport category aircraft, and what different ideas there are to reduce the development times.
We will use the Gantt plan in Figure 1 as a base for our discussions.
Figure 1. A generic new Part 25 airliner development plan. Source: Leeham Co. Click to see better.
*** Special thanks to Ron Everlove for helping with this article***