Outlook 2023: Turboprops: Embraer and De Havilland look to future, leaving market to ATR

Embraer’s TPNG turboprop concept. A decision whether to launch the program has been delayed. Credit: Embraer.

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By Bryan Corliss

Jan. 9, 2023, © Leeham News: Turboprops should be having a moment, given all the concern about how the aviation industry is contributing to climate change. Want to cut your fuel burn by 45%? Just retire your fleet of 70-seat regional jets and replace them with turboprops.

Yet even with concerns over the environmental (and monetary) costs of operating regional jets, there hasn’t been a big move toward turboprops. In December, Embraer announced it was putting the development of a 70-to-90-seat turboprop on hold. The reason: Suppliers can’t provide it with components (meaning engines) that will provide enough of a performance increase to make a new plane worthwhile.

Meanwhile, the orphaned De Havilland Dash-8 – now owned by a rebranded De Havilland Aircraft Canada – has been out of production since mid-2021.

That leaves the Franco-Italian consortium of ATR as the only OEM likely to deliver any turboprops to airlines in 2023, 2024 – maybe even beyond.

That could change by the end of the decade, however. Embraer is working on a hybrid-electric aircraft that could be ready as soon as 2030 in 19- and 30-seat versions. And a rebranded De Havilland Canada is taking steps to restart production of the Dash-8 at a new factory site in Alberta.

Summary

  • Embraer focuses Energia on two models
  • ATR working to certify STOL version of ATR42
  • Can Dash-8 come back with new company, factory, workforce?
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Bjorn’s Corner: Sustainable Air Transport. Part 52. What can be done before 2050?

By Bjorn Fehrm

January 6, 2023, ©. Leeham News: Since we started this series about our Air Transports and their pollution, we have covered different schemes of reduction such as improved Air Traffic Control (ATC), change to electric aircraft (battery/hybrids) or hydrogen as fuel, and lastly, eVTOLs.

Of these changes, only ATC can have a short-term effect, but it’s a slow mover for organizational reasons.

Changes to how our aircraft are propelled are, unfortunately, longer-term improvements, as we see in an example below.

But we need fast change. We’ve had the craziest of summer and now winter in Europe, where I live, and it’s not a one-time variation. And this is not confined to Europe; the weather change is faster than we thought, and it’s worldwide.

So what can we do?

Figure 1. CO2 emissions by region. Source: Our World in Data.

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Bjorn’s Corner: Sustainable Air Transport. Part 51. eVTOL wrap.

By Bjorn Fehrm

December 23, 2022, ©. Leeham News: After 25 articles about the eVTOL, it’s time for a wrap. We have looked at most aspects of this new form of air transportation, including how sustainable it is.

Today we summarize what we found before we go on to the next subject in Sustainable Air Transport.

Figure 1. The series started with a picture of the eVTOL that leads the trend, Joby Aviation’s S4. Source: Joby Aviation.

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Universal Hydrogen’s ATR72 Project

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By Bjorn Fehrm

Dec. 22, 2022, © Leeham News: Last week, we wrote about Universal Hydrogen’s (UH2) plans to fly a hydrogen-fueled demonstrator aircraft in early 2023, followed by a certified conversion kit for an ATR72 airliner mid-decade.

The plans for the ATR72 hydrogen conversion are at an advanced state. As the first publication, we can describe the overall design and the technical details. The ATR72 implementation brings improvements in several areas compared with what’s been revealed before.

Figure 1. Hydrogen tank modules are loaded onto an ATR 72 using standard freight handling equipment. Source: Universal Hydrogen.

Summary:
  • The target ATR72 conversion improves hydrogen capacity and handling compared to earlier concepts.
  • The influence on the ATR seating capacity is reduced due to more efficient packaging on the aircraft.

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Bjorn’s Corner: Sustainable Air Transport. Part 50. eVTOL production volumes.

By Bjorn Fehrm

December 16, 2022, ©. Leeham News: Last week, we looked at the production costs of our typical eVTOL. We could see that it was far higher than Joby’s assumption of $1.3m for the S4, about three times higher for units above 500 and even higher for earlier units.

Let’s examine where such cost numbers come from. It’s about production ramp hockey sticks and numbers never seen before. Are these credible?

Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.

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Universal Hydrogen could be first with Hydrogen Airliner

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By Scott Hamilton and Bjorn Fehrm

Dec. 15, 2022, © Leeham News: Universal Hydrogen (UH2) is perhaps weeks away from its first flight of a demonstrator that equips a De Havilland Canada Dash 8-300 with tanks of hydrogen and a fuel cell electric propulsion unit. The project shall prove the feasibility of hydrogen-fueled airliners.

The first flight’s date hasn’t been firmly set, but officials at UH2 told LNA it should be soon. Taxi tests of the aircraft will begin in the coming weeks. The flight will occur at Moses Lake in Central Washington State.

Universal Hydrogen supplies its hydrogen to the aircraft in prefilled barrel-sized tanks, called capsules, to avoid the lengthy and costly investment in storing and filling infrastructure at airports. The proof of concept is with a Dash 8, followed by a complete hydrogen conversion kit for an ATR-72 turboprop airliner.

Figure 1. Hydrogen tank pallets are loaded onto an ATR 72 by standard cargo loaders. Source: Universal Hydrogen.

Summary:
  • The core business of Universal Hydrogen is the prefilled hydrogen tanks that load onto the aircraft in pallets.
  • Universal Hydrogen builds the complete hydrogen fuel and propulsion system to prove and bootstrap the concept of hydrogen airliners.

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Bjorn’s Corner: Sustainable Air Transport. Part 49. eVTOL production costs.

By Bjorn Fehrm

December 9, 2022, ©. Leeham News: This is a summary of the article Part 49P, eVTOL production costs. It discusses the production costs of our typical eVTOL (Figure 1) and its drain on the OEM’s finances.

New aircraft projects chronically underestimate the production cost of their certified products. One factor is the effect of the learning curves on the cost items.

 

Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.

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Bjorn’s Corner: Sustainable Air Transport. Part 49P. eVTOL production costs. The deeper discussion.

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By Bjorn Fehrm

December 9, 2022, ©. Leeham News: This is a complementary article to Part 49, eVTOL production costs. It discusses the typical production costs of a certified eVTOL when produced in large quantities.

eVTOLs will be produced under aeronautical production certification conditions, using aeronautical grade material and system. Our production cost model predicts such costs, including learning curve effects for each material type.

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Airbus Summit Showcases Sustainability Status

By Bjorn Fehrm

December 7, 2022, © Leeham News was at Airbus Summit: Airbus briefed media and influences on its Sustainability progress during briefings in Toulouse and Munich last week. Here is an update on where Airbus is with its programs.

The overall impression is of tangible progress on techno brick research and development and echo systems programs like SAF production and hydrogen supply and ground infrastructure.

At the summit, key customers like Airlines, technology partners, and leasing companies were part of the panels, giving the customer perspective and the view of the passengers.

Figure 1. The test setup of the Airbus fuel cell turboprop engine on its A380 test aircraft. Source: Airbus.

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Green aviation pressure applied to banks, oil companies, too

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By Scott Hamilton

Dec. 1, 2022, © Leeham News: Pressure from environmentalists is prompting the aviation industry to move toward sustainable fuels.

But the pressure is not just on aviation. It’s also on bankers who finance airplanes and aerospace companies. These firms must show their shareholders, stakeholders and special interest groups that they are taking sustainability into account as they finance their customers.

The pressure is on oil companies, though many believe Big Oil isn’t really interested in cutting back its core business in favor of alternative energy.

In an interview with LNA, Chris Raymond, the chief sustainability officer for The Boeing Co., is frank about the challenges of meeting commercial aviation’s goal of achieving net zero carbon emissions by 2050. But he’s optimistic that the industry is on the right path.

It’s a path that’s been promoted before, with little success. In the first decade of the 21st century, the industry talked big but little activity occurred. In 2011, Jim Albaugh, then the CEO of Boeing Commercial Airplanes, predicted that 10% of fuel by 2020 would be Sustainable Aviation Fuel (SAF). The reality was that SAF accounted for 0.001% of the fuel.

Credit: Boeing.

Today, there are demonstration flights, including passenger-carrying flights, that used 50% SAF.

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