The reality behind the eVTOL industry’s hyperbole, Part 3.

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By Bjorn Fehrm

July 27, 2023, © Leeham News: We look at the promises that the VTOL industry has made in their Investor prospects and what the reality is as they come closer to Certification and present their production-level prototypes. We also analyze whether these capabilities will be the final level.

Today we go through the trickiest part of any electric aircraft or eVTOL, the batteries. They are large, very heavy, and the most difficult part to certify on the aircraft, as the battery is dangerous if not designed, produced, and managed correctly.

Figure 1. The Joby Aviation S4 production prototype. Source: Joby Aviation.

Summary:
  • The battery system of an eVTOL sets restrictions on the operational usefulness of the category.
  • The everyday operational utility of VTOLs is far from the industries’ claims.

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The reality behind the eVTOL industry’s hyperbole, Part 2.

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By Bjorn Fehrm

July 20, 2023, © Leeham News: We look at the promises that VTOL OEMs made in their Investor prospects and the scale-down in capabilities as Certification comes closer. We also analyze whether the reduced capabilities will be the final cuts.

In the end, it’s about how operationally useful real-world eVTOL will be and what mission they do better or cheaper than helicopters. It will decide whether the category will have a breakthrough or not.

Figure 1. The Joby Aviation S4 production prototype. Source: Joby Aviation.

Summary:
  • The Investor’s presentations from eVTOL OEMs are full of “up to” for speeds and feeds.
  • When we use our aircraft and eVTOL performance model, the reality is well short of the claims.

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Bjorn’s Corner: New aircraft technologies. Part 20. Efficient flying

By Bjorn Fehrm

July 7, 2023, ©. Leeham News: We explore different technologies in the series that can make our next-generation airliners more efficient and, thus, less polluting.

We have discussed developments of engine and airframe technologies, such as Turbofans versus Open Rotors and different airframe configurations to minimize drag and, thus, energy consumption.

When utilizing these developments to increase efficiency we must fly the aircraft in a different way depending on the technology.

And how we fly the aircraft is not only influenced by the factors we have discussed. We must consider factors at the airplane level, at the airliner operational level, and finally, at the airline fleet level.

Figure 1. The NMA concepts included dual aisle airliners. Source: Leeham Co.

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The Small Airliner Problem, Part 10. Cash costs for a battery-based airliner

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By Bjorn Fehrm

July 6, 2023, © Leeham News: In our series on costs factors that make up Cash Operating Cost for a battery-based airliner with range extenders, we now add Crew costs and Airport/Airway fees.

We then have all the components of the Cash Operating Cost (COC) for the ES-30 and can compare it to a normal propulsion 30-seat turboprop.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • The high operating weight and slow speed of a battery airliner increase the Airport/Airway fees and Crew costs for the ES-30.
  • In summary, only one Cash cost remains competitive, and the COC total exceeds the cost of a 30-seater turboprop.

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The Small Airliner Problem, Part 9. Maintenance costs for battery airliners with range extenders

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By Bjorn Fehrm

June 29, 2023, © Leeham News: In our series on fundamental costs factors that make up Cash Operating Cost, COC (Fuel, Maintenance, Airway/Airport fees, Crew costs) for new Green airliners, we have analyzed the energy costs and now move on to the maintenance costs.

For a battery-based airliner with range extenders, it’s a complex mix of battery and gas turbine costs.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • The maintenance costs for a battery-based airliner are high. It’s the batteries that cost, not the electric motors.
  • Adding range extenders complicates the propulsion system and adds further costs.

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What’s the Green aviation news at Paris 2023?

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By Bjorn Fehrm

June 22, 2023, © Leeham News: Every announcement from aircraft deals, OEM updates, or supply chain news now has the words Sustainable/Sustainability injected in every second sentence. It doesn’t matter what the subject is; if it’s about a gas-guzzling way of transporting people at supersonic or even hypersonic speeds or at the other end in an eVTOL which is only as fast as your car on a US highway.

What is the real news about making our air transport system less polluting behind this misuse of the buzzwords? You have to search behind the headlines and the announcements that you know will not turn the dial. Let’s tour the Paris Air Show 2023 and look at the real developments in Sustainability.

Figure 1. First flight of Universal Hydrogen’s DH8-300 with a hydrogen propulsion system on the starboard side. Source: Universal Hydrogen.

Summary:
  • The waves of Green propulsion solutions with inflated claims have calmed down.
  • It’s replaced with operationally usable solutions that deliver tangible emission gains.

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The Small Airliner Problem, Part 8. A battery-based airliner

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By Bjorn Fehrm

June 15, 2023, © Leeham News: In our series on fundamental costs factors that make up Cash Operating Cost, COC (Fuel, Maintenance, Airway/Airport fees, Crew costs), we have started analyzing if the size related cost factors also apply to green propulsion airliners and if the trends stay the same or change.

We use the Heart Aerospace ES-30 project as an example of a battery-based airliner with range extenders. Last week we developed the fundamental aero data for the aircraft with our Aircraft Performance and Cost model; now, we fly representative sectors and look at the energy and fuel consumptions compared to a similar-sized turboprop airliner.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • There is a difference between what the theory says about aircraft range on batteries and how you have to fly in practice to keep battery costs down.
  • The ES-30 has dual range-extending Turbogenerators. They get going more often and at a shorter range than advertised.

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The Small Airliner Problem, Part 7. How affected are Green airliners?

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By Bjorn Fehrm

June 8, 2023, © Leeham News: We have analyzed the costs factors that make up Cash Operating Cost, COC (Fuel, Maintenance, Airway/Airport fees, Crew costs), and how these vary with different size airliners. The aim was to search for fundamental trends and if these disadvantaged a smaller airliner versus a larger one.

We found that a smaller airliner (we analyzed from 190 seats down to 9 seats) has structural cost disadvantages versus a larger model. The analysis was made with conventional gas turbine-propelled planes so as not to complicate the work. Now we introduce airliner types with green propulsion concepts and see if the trends stay the same or change.

Figure 1. The Heart Aerospace ES-30 hybrid 30-seat airliner. Source: Heart Aerospace.

Summary:
  • We analyze the fundamental characteristics of a hybrid 30-seat airliner and compare it to the conventional airliners we characterized in the series.
  • The negative cost trend for smaller airliners worsens for a battery or hybrid airliner.

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Bjorn’s Corner: New aircraft technologies. Part 14. Airframe for lower friction drag

By Bjorn Fehrm

May 26, 2023, ©. Leeham News: This is a summary of the article Part 14P. Airframe for lower friction drag. The article discusses in detail a Blended Wing Body (BWB) type airframe and how it reduces the wetted area and, thus, air friction drag compared to a conventional tube and wing airframe.

Figure 1. JetZero Z5 250 seat BWB jet concept. Source: JetZero.

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Bjorn’s Corner: New aircraft technologies. Part 14P. Airframe for lower friction drag

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By Bjorn Fehrm

May 26, 2023, ©. Leeham News: This is a complementary article to Part 14. Airframe for lower friction drag. It discusses in detail the Blended Wing Body (BWB) type of airframe that shall reduce the airframe wetted area and thus air friction drag.

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