Leeham News and Analysis
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Bjorn’s Corner: Sustainable Air Transport. Part 49. eVTOL production costs.
By Bjorn Fehrm
December 9, 2022, ©. Leeham News: This is a summary of the article Part 49P, eVTOL production costs. It discusses the production costs of our typical eVTOL (Figure 1) and its drain on the OEM’s finances.
New aircraft projects chronically underestimate the production cost of their certified products. One factor is the effect of the learning curves on the cost items.
Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.
Bjorn’s Corner: Sustainable Air Transport. Part 49P. eVTOL production costs. The deeper discussion.
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By Bjorn Fehrm
December 9, 2022, ©. Leeham News: This is a complementary article to Part 49, eVTOL production costs. It discusses the typical production costs of a certified eVTOL when produced in large quantities.
eVTOLs will be produced under aeronautical production certification conditions, using aeronautical grade material and system. Our production cost model predicts such costs, including learning curve effects for each material type.
Airbus Summit Showcases Sustainability Status
By Bjorn Fehrm
December 7, 2022, © Leeham News was at Airbus Summit: Airbus briefed media and influences on its Sustainability progress during briefings in Toulouse and Munich last week. Here is an update on where Airbus is with its programs.
The overall impression is of tangible progress on techno brick research and development and echo systems programs like SAF production and hydrogen supply and ground infrastructure.
At the summit, key customers like Airlines, technology partners, and leasing companies were part of the panels, giving the customer perspective and the view of the passengers.
Figure 1. The test setup of the Airbus fuel cell turboprop engine on its A380 test aircraft. Source: Airbus.
MTU gets support from Pratt & Whitney to develop the WET engine
By Bjorn Fehrm
November 29, 2022, © Leeham News: MTU and Pratt & Whitney presented an EU Clean Sky project today where they will develop an advanced engine concept based on the Pratt & Whitney GTF. The project is called SWITCH, an acronym for Sustainable Water-Injecting Turbofan Comprising Hybrid-Electrics.
There are participants from 11 countries in the project, among them Pratt & Whitney’s sister company Collins aerospace, GKN’s Swedish part, and Airbus.
The engine, which has a mild parallel hybrid architecture, extracts more energy from the turbofan fuel by driving the core exhaust through a vaporizer, where it recovers more heat from the core exhaust, Figure 1. Water from the exhaust, extracted from the core exhaust in a condenser, is heated to steam by the vaporizer and then drives a steam turbine that co-drives the fan. The steam is finally injected into the combustor to lower emissions.
The WET cycle will gain about 10% efficiency compared to today’s GTF. The concept also has a hybrid part which is primarily used for a low-emission taxi.
Bjorn’s Corner: Sustainable Air Transport. Part 46. eVTOL comparison with helicopter
By Bjorn Fehrm
November 18, 2022, ©. Leeham News: In the comments to last week’s Corner, there were requests for a comparison with a helicopter re. Sustainability (kWh/km). Here you go.
I also threw in a cost of operations discussion, as the helicopter is the present alternative to an eVTOL for city-to-airport air transports.
Figure 1. The Robinson R66 five-seat helicopter. Source: Wikipedia.
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Bjorn’s Corner: Sustainable Air Transport. Part 42. eVTOL range.
By Bjorn Fehrm.
October 21, 2022, ©. Leeham News: This is a summary of the article Part 42P, eVTOL range. It discusses the range of a typical eVTOL flying a feeder mission from a city center to an airport.
The 42P article details the energy consumption for each stage in the mission and the range we fly. We summarize the results here.
Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.
Bjorn’s Corner: Sustainable Air Transport. Part 42P. eVTOL mission range. The deeper discussion.
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October 21, 2022, ©. Leeham News: This is a complementary article to Part 42, eVTOL mission range. It discusses the typical maximum range we can expect from a certified eVTOL by mid-decade.
We have described the vehicle and the mission data in the three previous Corners; now, we analyze the energy consumption for the mission and discuss the range we can achieve.
Bjorn’s Corner: Sustainable Air Transport. Part 33. eVTOL batteries.
August 19, 2022, ©. Leeham News: This is a summary of article Part 33P, eVTOL batteries. This article discusses the trickiest system on an eVTOL, the battery system.
The battery system supplies the energy to the VTOL, and given today’s and tomorrow’s battery technology; it’s a tight resource that needs a lot of pampering.
Figure 1. We use graphs in the Pipistrel spare parts catalog to show the battery system of the Pipistrel Velis Electro. Source: Pipistrel and Leeham Co.
Bjorn’s Corner: Sustainable Air Transport. Part 31. Mixed architectures.
By Bjorn Fehrm
August 5, 2022, ©. Leeham News: This week, we look at two eVTOLs that don’t fit the terminology we use; Multicopters, Vectored thrust, or Lift and Cruise. The Vertical VX4 and Archer Maker are Lift and Cruise designs, but they use vectored thrusters for the cruise thrust, Figure 1.
Figure 1. The Vertical VX4. Source: Vertical Aerospace.
Airbus prepares contrail flight tests
July 21, 2022, © Leeham News at Farnborough Air Show: Airbus is converting two Arcus high-altitude gliders to check if the contrails produced by hydrogen combustion engines create an environmental problem.
The background is that experts can’t agree if the water vapor produced by hydrogen combustion (which merges hydrogen with oxygen to water) can cause global warming or not. The only way to resolve the dispute and gain fundamental knowledge is to fly and measure.
Figure 1. First flight with the Blue Condor program’s test aircraft. Source: Airbus.