Universal Hydrogen’s ATR72 Project

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By Bjorn Fehrm

Dec. 22, 2022, © Leeham News: Last week, we wrote about Universal Hydrogen’s (UH2) plans to fly a hydrogen-fueled demonstrator aircraft in early 2023, followed by a certified conversion kit for an ATR72 airliner mid-decade.

The plans for the ATR72 hydrogen conversion are at an advanced state. As the first publication, we can describe the overall design and the technical details. The ATR72 implementation brings improvements in several areas compared with what’s been revealed before.

Figure 1. Hydrogen tank modules are loaded onto an ATR 72 using standard freight handling equipment. Source: Universal Hydrogen.

Summary:
  • The target ATR72 conversion improves hydrogen capacity and handling compared to earlier concepts.
  • The influence on the ATR seating capacity is reduced due to more efficient packaging on the aircraft.

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Bjorn’s Corner: Sustainable Air Transport. Part 50. eVTOL production volumes.

By Bjorn Fehrm

December 16, 2022, ©. Leeham News: Last week, we looked at the production costs of our typical eVTOL. We could see that it was far higher than Joby’s assumption of $1.3m for the S4, about three times higher for units above 500 and even higher for earlier units.

Let’s examine where such cost numbers come from. It’s about production ramp hockey sticks and numbers never seen before. Are these credible?

Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.

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Universal Hydrogen could be first with Hydrogen Airliner

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By Scott Hamilton and Bjorn Fehrm

Dec. 15, 2022, © Leeham News: Universal Hydrogen (UH2) is perhaps weeks away from its first flight of a demonstrator that equips a De Havilland Canada Dash 8-300 with tanks of hydrogen and a fuel cell electric propulsion unit. The project shall prove the feasibility of hydrogen-fueled airliners.

The first flight’s date hasn’t been firmly set, but officials at UH2 told LNA it should be soon. Taxi tests of the aircraft will begin in the coming weeks. The flight will occur at Moses Lake in Central Washington State.

Universal Hydrogen supplies its hydrogen to the aircraft in prefilled barrel-sized tanks, called capsules, to avoid the lengthy and costly investment in storing and filling infrastructure at airports. The proof of concept is with a Dash 8, followed by a complete hydrogen conversion kit for an ATR-72 turboprop airliner.

Figure 1. Hydrogen tank pallets are loaded onto an ATR 72 by standard cargo loaders. Source: Universal Hydrogen.

Summary:
  • The core business of Universal Hydrogen is the prefilled hydrogen tanks that load onto the aircraft in pallets.
  • Universal Hydrogen builds the complete hydrogen fuel and propulsion system to prove and bootstrap the concept of hydrogen airliners.

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Bjorn’s Corner: Sustainable Air Transport. Part 49. eVTOL production costs.

By Bjorn Fehrm

December 9, 2022, ©. Leeham News: This is a summary of the article Part 49P, eVTOL production costs. It discusses the production costs of our typical eVTOL (Figure 1) and its drain on the OEM’s finances.

New aircraft projects chronically underestimate the production cost of their certified products. One factor is the effect of the learning curves on the cost items.

 

Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.

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Bjorn’s Corner: Sustainable Air Transport. Part 49P. eVTOL production costs. The deeper discussion.

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By Bjorn Fehrm

December 9, 2022, ©. Leeham News: This is a complementary article to Part 49, eVTOL production costs. It discusses the typical production costs of a certified eVTOL when produced in large quantities.

eVTOLs will be produced under aeronautical production certification conditions, using aeronautical grade material and system. Our production cost model predicts such costs, including learning curve effects for each material type.

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Airbus Summit Showcases Sustainability Status

By Bjorn Fehrm

December 7, 2022, © Leeham News was at Airbus Summit: Airbus briefed media and influences on its Sustainability progress during briefings in Toulouse and Munich last week. Here is an update on where Airbus is with its programs.

The overall impression is of tangible progress on techno brick research and development and echo systems programs like SAF production and hydrogen supply and ground infrastructure.

At the summit, key customers like Airlines, technology partners, and leasing companies were part of the panels, giving the customer perspective and the view of the passengers.

Figure 1. The test setup of the Airbus fuel cell turboprop engine on its A380 test aircraft. Source: Airbus.

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MTU gets support from Pratt & Whitney to develop the WET engine

By Bjorn Fehrm

November 29, 2022, © Leeham News: MTU and Pratt & Whitney presented an EU Clean Sky project today where they will develop an advanced engine concept based on the Pratt & Whitney GTF. The project is called SWITCH, an acronym for Sustainable Water-Injecting Turbofan Comprising Hybrid-Electrics.

There are participants from 11 countries in the project, among them Pratt & Whitney’s sister company Collins aerospace, GKN’s Swedish part, and Airbus.

The engine, which has a mild parallel hybrid architecture, extracts more energy from the turbofan fuel by driving the core exhaust through a vaporizer, where it recovers more heat from the core exhaust, Figure 1. Water from the exhaust, extracted from the core exhaust in a condenser, is heated to steam by the vaporizer and then drives a steam turbine that co-drives the fan. The steam is finally injected into the combustor to lower emissions.

The WET cycle will gain about 10% efficiency compared to today’s GTF. The concept also has a hybrid part which is primarily used for a low-emission taxi.

Figure 1. The architecture of the SWITCH engine. Source: SWITCH.

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Bjorn’s Corner: Sustainable Air Transport. Part 46. eVTOL comparison with helicopter

By Bjorn Fehrm

November 18, 2022, ©. Leeham News: In the comments to last week’s Corner, there were requests for a comparison with a helicopter re. Sustainability (kWh/km). Here you go.

I also threw in a cost of operations discussion, as the helicopter is the present alternative to an eVTOL for city-to-airport air transports.

Figure 1. The Robinson R66 five-seat helicopter. Source: Wikipedia.

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Bjorn’s Corner: Sustainable Air Transport. Part 42. eVTOL range.

By Bjorn Fehrm.

October 21, 2022, ©. Leeham News: This is a summary of the article Part 42P, eVTOL range. It discusses the range of a typical eVTOL flying a feeder mission from a city center to an airport.

The 42P article details the energy consumption for each stage in the mission and the range we fly. We summarize the results here.

Figure 1. The Vertical Aerospace VX4 in an early rendering with similar looks to the eVTOL we discuss. Source: Vertical Aerospace.

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Bjorn’s Corner: Sustainable Air Transport. Part 42P. eVTOL mission range. The deeper discussion.

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October 21, 2022, ©. Leeham News: This is a complementary article to Part 42, eVTOL mission range. It discusses the typical maximum range we can expect from a certified eVTOL by mid-decade.

We have described the vehicle and the mission data in the three previous Corners; now, we analyze the energy consumption for the mission and discuss the range we can achieve.

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