Leeham News and Analysis
There's more to real news than a news release.
Leeham News and Analysis
- Airbus sees Boeing as medium-term competitor, with Comac next June 14, 2025
- Boeing bullish on 20-year forecast, despite short-term headwinds June 14, 2025
- Embraer’s 20-year market forecast under 150 seats: fewer turboprops, jets about the same June 14, 2025
- Airbus Canada CEO: Airbus is here to stay in Canada June 14, 2025
- Little known, most unknown in Air India 171 crash June 13, 2025
Odds and Ends: Boeing moves jobs from WA State; CSeries FTV 1; A350 power up; 787-9 assembly; 777
Moving jobs out of Washington: The Seattle Times has a story about last Friday’s announcement that Boeing is moving more engineering jobs out of Washington.
CSeries: Airliners.net had this photo over the weekend. The first flight is expected after the Paris Air Show.
Bombardier CS100 Flight Test Vehicle #1.
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Airbus has powered up the engines on the A350 for the first time. First flight is expected within weeks, likely before the Paris Air Show.
Airbus photo.
Smaller jet demand: The smallest Airbus and Boeing jets have weak demand, reports Aviation Week. And we’re not just talking about the A319 and 737-700/7.
787-9 Assembly begins: It was a busy weekend, with all of the above and capped by the start of 787-9 assembly. The first three 789s will be built on the Surge Line at Everett.
777 Painting: We linked two stories last week, to KING 5 and to The Seattle Times, about the robotic wing painting for the 777 line. Here is a photo:
Boeing photo
Boeing currently is only robotically painting wings going on even-numbered line numbers. Wings going on the odd-numbered lines are still painted by hand for now. Because the program is new, the programmers continue to adjust the software between the even- and odd-numbered line wings, and eventually all the 777 wings will be painted robotically.
The paint shop is big enough to accommodate 777X wings, including the folding wing tips. This, of course, implies the 777X will be assembled in Everett. It’s unclear where the wings will be built.
The robotic painting is part of the 777 Lean manufacturing begun in 2005, which in the entire process has enabled Boeing to boost 777 production to 8.3 a month within the same assembly line space.
While this is the highest twin-aisle rate Boeing has produced to-date, Airbus has been assembling A330s at rate 10/mo for some time and is considering going to rate 11. Boeing, of course, will be at rate 10 for the 787 by year end. Airbus long ago announced plans to go to rate 10 for the A350 four years after EIS, but John Leahy is already pushing for a second assembly line to accommodate A350-1000 demand.
Running on all cylinders and picking up speed at Boeing
Beginning in 2007 and for the next six years, it was trials and tribulations for The Boeing Co.
The 787 program was years late, billions of dollars over budget and the first commercial airliner produced by Boeing that was grounded.
The Queen of the Skies, the 747, has largely become morbid-bound in its latest iteration, which was also years late and well over budget.
The KC-767 International Tanker program became an embarrassment, also years late, over budget and beset by design issues. This program in disarray was weighed by the USAF as a risk factor that played a role in selecting the Northrop/EADS KC-330 in the first round of competition to recapitalize the KC-135 fleet.
In a huge embarrassment, Airbus skunked Boeing over the entire single-aisle re-engine vs new replacement issue, swept in an won a big order from American Airlines and forced Boeing into a highly awkward co-press conference to launch the MAX at American in which former BCA CEO Jim Albaugh looked like he had just swallowed four or five lemons.
It continued: The A320neo is far outselling the 737 MAX and Airbus has co-opted a number of previously exclusively Boeing customers.
Readers know we’ve been pretty hard on Boeing throughout many of these issues, and we’re inherently skeptical. So when we now conclude that Boeing at long, long last is back on track and picking up speed, we’re not simply sniffing kerosene.
737 MAX may share NG improvements still to come, which might include more seats
Boeing’s 737 MAX, still weeks away from design configuration freeze and still with lots of detailed design to come, may share improvements still to come on the current 737 NG.
The head of the MAX program, Keith Leverkuhn, vice president and general manager, wouldn’t confirm or deny a report by Aspire Aviation that the MAX family will have 6-9 more seats through interior changes, the use of slim line seats and door changes when asked during Boeing’s MAX briefing yesterday with an international crowd of journalists.
Citing unidentified Boeing sources, Aspire reported:
- Boeing to modify 737 MAX 8 doors to add around 9 seats;
- 737 MAX 8 to meet 13% fuel burn reduction per seat target after door modification;
- Door modification has negligible impact on MEW; and
- 737 MAX 7 & MAX 9 also likely to have around 9 more seats.
Leverkuhn told the media that Boeing was satisfied with the current configuration of the airframe of the NG and MAX shares this configuration. Although Leverkuhn said Boeing had no intentions of changing, it still would talk with customers–leading to the obvious conclusion that Boeing wasn’t saying a firm “no” to the possibility.
We talked with him a few minutes alone later in which he clarified his earlier comments. Leverkuhn told us that while there will be no changes to the doors on the MAX which would allow more seats, the NG program is considering interior configurations that could lead to more seats and the MAX and NG programs closely follow developments and determine what can be shared between NG improvements still to come and the final MAX design.
Airbus in January announced a space-flex program that includes two new doors, enabling high density capacity to grow to 236 from 220. Airbus previously began offering a revised aft galley/lav combination in the A320 to permit three more seats, to 153 in two-classes. Boeing has been studying similar changes, according to our market intelligence.
Odds and Ends: Mike Mecham, aviation fixture, retires; 777 robotics
Mike Mecham is a fixture in aviation journalism. He is retiring after 26 years with Aviation Week.
We’ve known Mike only for a few of these 26 years. He’s a cantankerous curmudgeon infamous for his monopolizing press events as if he was doing a one-on-one, totally oblivious to two dozen other journalists waiting their turn to question the subject, and having a jaundiced view of just about everything.
And that’s what made him so likeable in spite of himself.
At Boeing’s media dinner at the end of Day One of the pre-Paris Air Show briefing, Boeing’s Commercial Corp Com arose to wish him well, tell some stories and give him an airplane. True to form, Cranky Mikey remarked he hoped it wasn’t a 787 with batteries. (It was a 747-8 model.)
Mike was virtually joined at the hip with Guy Norris, another AvWeek journalist. No matter what the event, Guy and Mike appeared together. This constant companionship inevitably inspired ribald commentary. We have to believe Guy will go through withdrawal.
We asked Mike as we were boarding our respective buses off the Boeing property at the end of Day 2 what he planned to do in retirement. Mike plans to eschew aviation and commune with nature. We shudder to think how Mother Nature will greet this news; she and her creations will never be the same.
AirInsight has this 3 1/2 minute video with Mike, who gives his unvarnished views of the industry.
We wish Mike all the best.
In Boeing News:
Boeing showed us some technological advances in building the 777, another step in the Lean process begun in 2005. King 5 TV has this story: 777 wing painting. The Seattle Times also has a report.
We don’t have much to add to these two reports, so we’ll leave this topic here.
Odds and Ends: Airbus, Boeing trade barbs–again; Airbus raises order goals; first 787-10 commitment
More tit-for-tat: Airbus and Boeing are engaged again in their pointless trading of barbs. But it makes for entertaining reading.
Here’s what Boeing had to say. The relevant excerpt is from the Bloomberg report: Airbus doesn’t “have an airframe that can compete” with the 777X, the upgraded version of Boeing’s biggest twin-engine plane, Chief Executive Officer Jim McNerney said at an investor conference today. “They don’t have the appetite to do a ground-up airplane, and they’d have to do a ground-up airplane.”
Considering the 777X itself is a derivative, we find McNerney’s comment kind of snarky. But he is right that Airbus doesn’t have a competing airplane to the 777-9X.
Here’s what Airbus had to say. The relevant except is also from Bloomberg: “The aircraft we rolled out a couple of weeks ago didn’t have rivets from Wal-Mart, like the ones our competitors had at the time off their roll-out,” Tom Enders, the chief executive officer of Airbus parent European Aeronautic, Defence & Space Co., told investors at the annual shareholders meeting today. “It’s a real aircraft.”
Airbus raises order goal: Here’s the story.
First 787-10 Commitment: As we’ve long reported, Singapore Airlines will be a launch customer for the 787-10.
- We’ll be at Day 2 of the Boeing PAS briefing today. Everything is embargoed until June 14 except for the briefing on the 737 MAX, at 2pm PDT.
Watch this blog for live updates (on the assumption Boeing will give media access to the Internet at the time, which it did yesterday at a different location). - Well, Boeing didn’t have Internet access today for us. So much for the live updates. See a new post for this information.
777 (today’s model) Program Update: Boeing briefing
We’re at Boeing today getting Paris Air Show briefings. The following is exempt from the embargo.
Elizabeth Lund, VP and GM (EL)
Jason Clark, Director 777 Operations (JC)
Lund:
- 5 years ago started laying out and implementation of Lean. It was part of larger strategy of continual improvement and investment of 777. The 777 is really a huge part of the Boeing franchise and strategy. We are interested in the continual improvement of the 777 for years to come. Reliability is 99.4%, the highest of any twin aisle aircraft today.
- There are many more investments in aircraft and production that you can’t see. In the last couple of years we’ve added connectivity to the airplane to stay connected over oceans.
- Certified to 330 ETOPS. We’re the only twin-engined aircraft so certified. Air New Zealand is the only customer so far using 330 ETOPS.
- You won’t see that the empty weight of the airplane is 1,000 lbs lower than three years ago instead of weight creeping up.
- We’ve improved navigation links.
- We’ve reduced maintenance costs. Have real-time tracking.
- We don’t have a fixed amount of money to invest annually. We evaluate technologies that might go into 777X and implement early; customer benefit; reducing costs. Guided more by this that than by budget.
Clark: Read more
Odds and Ends: 787 impact on Boeing; Pan Am Worldport follows the airline; KC-46A production
787 Impact on Boeing: Over at AirInsight, we write that the 787 grounding in the end has a small impact on Boeing. Find out why here.
Following Pan Am into oblivion: The famed Worldport will be demolished next year. Another piece of history will be gone, but our friend Benet Wilson thinks the demise is a good idea.
Speaking of history, did you realize Aloha Air Lines is still around, as Aloha Air Cargo?
KC-46A production begins: The Puget Sound Business Journal reports that production on the Boeing KC-46A USAF tanker begins shortly.
Plane Talking’s Air Show Preview: Ben Sandilands’ Plane Talking takes his look at the Paris Air Show preview today. Our Paris Air Show Preview will be coming next week. Tomorrow and Thursday we’re at Boeing all day for PAS briefings, all except program updates on the 737 MAX and today’s 777 under embargo until June 14 and the 2013 Current Market Outlook under embargo until June 11.
We’re particularly looking forward to the MAX briefing in light of the information linked yesterday to Daniel Tsang’s huge Boeing piece in which he touched on some MAX features.
Meantime, our colleague Addison Schonland will be going to the Airbus PAS briefing next week. We’ll link and follow his reports over at AirInsight.
Odds and Ends: IAM moves on Boeing SC; A330 sales; 787 delays and the cost to Boeing
IAM and Boeing: We knew it was only a matter of time: the IAM is gearing up for a new representation drive at Boeing’s Charleston (SC) plant. Needless to say, Boeing takes a dim view.
A330 Sales: Centre for Asia-Pacific Aviation has this thought-piece on the durability of Airbus A330 sales even as the Boeing 787 recovers.
787 Delays: Richard Aboulafia has this article in Forbes (once you click past the annoying advertising page that first pops up) detailing his analysis of the impact of 787 delays on Boeing strategy. He says these delays have been a boost to Airbus and the A350-1000 (Loren Thompson would say it’s because of illegal subsidies to Airbus [we have to stop meeting like this]).
Making up ground: Aspire Aviation has a comprehensive report about how Boeing has to make up ground on all fronts.