Leeham News and Analysis
There's more to real news than a news release.
Leeham News and Analysis
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HOTR: Amazon to add A330 P2F to Prime Air fleet
Oct. 21, 2022, © Leeham News: Amazon’s Prime Air will add 10 Airbus A330-300 freighters to its fleet from 2023. The aircraft will be converted by EFW, in which Airbus is a partner, and leased from Altavair of Issaquah (WA).
Source: Airbus.
These are the first A330 freighters that will be operated under the Prime Air brand. Hawaiian Airlines, an A330 operator, will operate the planes. Prime Air largely contracts out flight operations. Atlas Air flies Boeing 767-300ERFs and Sun Country fly Boeing 737Fs for Prime Air.
EFW now has orders for more than 100 A330 conversions, nearly all for the -300 model.
HOTR: China-US relations continue to dive
By the Leeham News team
Oct. 17, 2022, © Leeham News: The G-7 meeting among the leaders of world’s top countries is next month. There were hopes that the USA’s President Biden and China’s President Xi would meet privately to work out some of the differences between the two countries. Resolving key differences is viewed as key to Boeing’s relationship with China.
The private meeting now is questionable. Biden last week imposed additional sanctions on the microchip industry. China is dominate in this sector. Beijing is now stonewalling setting an agenda for the Biden-Xi meeting.
Easing tensions between the US and China is crucial for Boeing. China historically accounted for between one quarter and one third of Boeing’s deliveries, depending on the year. There are more than 100 737 MAXes in storage built for Chinese airlines and lessors. (At one point, the number was 140. But lessors are allowed to accept deliveries, provided the lessee is not in China.)
Although China’s regulator, CAAC, recertified the MAX nearly a year ago, there were conditions required before the planes could return to service. Compliance has been slow. There were 97 MAXes in service in China in 2019, when CAAC became the first regulator to ground the fleet after the second MAX crash within a five-month period.
Boeing publicly decried the geopolitics between the US and China at one point as a roadblock that must be cleared. Domestically, China’s passenger traffic remains suppressed in part because of the zero tolerance to COVID infections. Returning the MAXes to service isn’t prompted by the need for the aircraft. Still, there are signs the MAX may return to service soon. However, new deliveries remain in doubt and Boeing is now beginning to remarket the stored aircraft to other operators.
HOTR: MAX 7 and 10 certification; ecoAviation and the missing life cycles
By the Leeham News Team
Sept. 18, 2022, © Leeham News: LNA last week attended the US Chamber of Commerce’s Aerospace Summit in Washington (DC). We’ll have a series of full reports in the coming weeks. Here are things picked up on the sidelines.
Boeing
- The Federal Aviation Administration remains “pissed” at Boeing.
- Boeing CEO David Calhoun said certification of the 737 MAX 10 could come this year, but it might not. He expects certification of the MAX 7 to come this year.
- Separately, LNA is told that the MAX 10 probably won’t be certified until next summer, and certification of the MAX 7 could come as early as next month.
- Calhoun said that Boeing is now pausing the 737 production line when parts don’t come in from suppliers. Doing so prevents traveled work. “We’re going to stay here until these lines move. Steadily, steadily, steadily when we’re not getting defects and we’re not getting shortages.”
- Calhoun said the stored airplanes aren’t facing shortages. But getting them delivered is a matter of going through the “conformance” steps. “They sat for a couple of years. There were a lot of deferred actions that were incorporated into the new certification. Every one of those actions must be taken on these return-to-service airplanes. It requires almost as many hours to do that as it did to build one in the first place.”
- Boeing is probably going to be frozen out of China for one-two years, principally in retaliation for the visits by House Speaker Nancy Pelosi and a Congressional committee as well as defense product sales to Taiwan.
HOTR: Could airport caps lead to 777X success?
Sept. 6, 2022, © Leeham News: Will Europe’s airport passenger caps ultimately save the Boeing 777X?
Sometimes it’s more important to be lucky than it is to be good.
It may be purely speculative, but Boeing may well be on the verge of being lucky.
Amsterdam and London Heathrow imposed daily caps of 67,000 and 100,000 passengers, respectively. Other airports considered following suit. The caps were imposed because airport operations were melting down. Short staffing across several professions, including passport control, was blamed.
The short-staffing no doubt will be rectified eventually. But some industry observers speculate that the European Union may decide to impose flight capacity restrictions as one way to reduce aviation emissions. This, some think, might result in a sales boost for the slow-selling 777X.
HOTR: Boeing resumes 787 deliveries after long hiatus
By the Leeham News Team
Aug. 10, 2022, © Leeham News: Deliveries of the Boeing 787 are slated to resume today after a pause of nearly two years. American Airlines is set to receive a 787-8. The Federal Aviation Administration announced Monday that it approved Boeing’s plans to fix a production flaw that resulted in a paper-thin gap where certain sections of the fuselage are mated.
Rework of up to 120 787s in inventory has been underway for some time, both in Charleston (SC), where the airplane is assembled and in Everett (WA), where the former Line 1 Final Assembly Line was located. Plane spotters occasionally noted 787s being flown into Everett from stored locations.
Some estimates indicate that the 120 airplanes were sold for an average of $129m each. (The split between the 787-8, 787-9 and 787-10 is not detailed.) This places the inventory value at an estimated $15.5bn. But don’t assume this is the amount of cash that will be coming to Boeing as inventory is cleared into 2024. About 40% of the sales price is typically paid via deposits and progress payments by the time of delivery. This means that Boeing may look for an estimated $9bn in cash.
However, customer compensation for the delivery delays could reduce this some. Boeing prefers to compensate customers via discounts on future airplanes or via services and parts. How much—or how little—cash compensation is provided is known only to Boeing.
During the fourth quarter last year, Boeing took a forward loss on the 787 program of $3.46bn.
HOTR: Hexcel gives glimpse at 2030 airplane
By the Leeham News Team
July 28, 2022, © Leeham News: Hexcel, a major supplier of composites to Airbus and Boeing, gave a hint of things to come when the next generation narrowbody airplane is developed for late this decade or early next decade.
In its 2Q2022 earnings call, Hexcel forecast that the next-gen airplane may be comprised of more than 60% of composites and thermoplastics. (Figure 1.) This compares with about 50% for the Airbus A350 and Boeing 787. It compares with about 5% of the narrow- and widebody airplanes of the 1970s and 1980s.
Upping composite content in single-aisle airplanes and achieving economic operating gains is more difficult than the gains for widebody aircraft. The weight savings and stage lengths simply don’t match the benefits achieved on widebodies.
Nevertheless, Hexcel’s presentation presents an intriguing look into the future.
HOTR: Embraer gets launch customer for E-Freighter, Boeing adds Lufthansa for 777-8F
By the Leeham News Team
May 10, 2022, © Leeham News: Embraer yesterday received its launch order for the E-Jet E1 P2F conversions from lessor Nordic Aviation Capital (NAC).
NAC reach “an agreement in principle” to convert 10 E190/195-E1s into freighters. The first deliveries are in 2024. The aircraft are in NAC’s current fleet.
Embraer E190F for lessor Nordic Aviation Capital. Source: Embraer.
The E-Freighters have 50% more volume capacity and three times the range of turboprop freighters (read: ATR) and up to 30% lower operating costs than narrowbodies (read: Boeing 737s), Embraer says. The aircraft will be converted by Embraer at its Brazilian operations. The conversion “includes the main deck front cargo door; cargo handling system; floor reinforcement; Rigid Cargo Barrier (RCB) – 9G Barrier with access door; cargo smoke detection system, including class “E” extinguishers in upper cargo compartment; Air Management System changes (cooling, pressurization, etc.); interior removal and provisions for hazardous material transportation,” Embraer says. “The E190F can handle a payload of 23,600lb (10,700kg) while the E195F a payload of 27,100 lb (12,300 kg).”
HOTR: Boeing moving HQ to Washington, DC, was obvious to those looking
By the Leeham News Team
May 5, 2022, © Leeham News: Boeing is moving the corporate headquarters from Chicago to Arlington (VA) (a Washington (DC) suburb), the Wall Street Journal reported. The signs were there for all to see if you were looking.
Boeing closed its headquarters in Chicago as the COVID pandemic expanded. The Illinois/Chicago tax breaks expired. Key corporate communications people relocated already from Seattle to Washington, including Bernard Choi—whose duties expanded from oversight of Boeing Commercial Airplanes communications to the corporate level. There is an under-utilized Boeing building in Arlington.
Already under financial pressure because of the 737 MAX grounding in March 2019, the pandemic made things much, much worse. With no orders flowing into Boeing Commercial and few deliveries after the pandemic grew across the globe, Boeing’s cash flow took a huge hit. Then 787 deliveries were suspended in October 2020 and have yet to resume.
HOTR: Shakeout of P2F companies coming
By the Leeham News Team
May 3, 2022, © Leeham News: A shakeout in the number of passenger-to-freighter conversion companies is coming, say industry stakeholders.
The conversion industry has seen a number of new lines and new entrants emerge as demand for air freight exploded during the COVID pandemic. But the long-term demand won’t sustain these new entrants, said members of a panel in April at the Aviation Week MRO Americas conference.
There are now four companies offering Airbus A320 conversions: EFW, which is partly owned by Airbus; Precision Conversions; CCC (known as C Cubed); and Sino Draco. Some have yet to produce a converted A320 and EFW has multiple lines.
There are four companies offering Boeing 777 conversions: IAI Bedek, the first to market; Mammoth Freighters, the only one offering 777-200LR conversions; Kansas Modification Center; and Eastern Airlines. The latter is converting 777 passenger aircraft without cutting a big cargo door into the airplane, essentially maintaining the “Preighter” approach used by several airlines during the pandemic. The termination of the Boeing 747-8F production and aging 747-400Fs will boost 777 P2F sales, panelists said.
Boeing partnered with third parties to convert 737-800s. AEI is an independent 737 conversion company. It also converts Boeing MD-80s and Bombardier CRJs. The latter two programs were not commercial successes, admits Bob Convey, SVP of Sales and Marketing. AEI will only recover its costs for the CRJ-200 P2F. Only about 30 MD-80s were converted. Odd-sized containers make the CRJ and MD-80 less desirable than 737s and A320s, he said.
Many companies are “late to the party” and will fail, Convey said.
AvWeek MRO Event: Kansas Mod lands first 777-300ER P2F order
April 26, 2022, © Leeham News: Kansas Modification Center/NIAR WERX won an order for three conversions from Boeing 777-300ER passenger aircraft to freighters from Backbone Freighter Leasing, an affiliation of Dr. Peters Group, a European lessor. Backbone also optioned seven conversions.
This is the first order for KMC/NIAR WERX. The deal was announced today at the Aviation Week MRO Americas conference in Dallas. Deliveries are in 2024 and 2025. Options have delivery slots from 2025 through 2027. The airplanes are ex-Emirates Airline aircraft. The first plane entered flight testing for loads analysis Sunday.
KMC forecasts certification by the Federal Aviation Administration in the second quarter of 2024. This conversion features a forward cargo door as opposed to the aft door in conversions offered by IAI Bedek and Mammoth Freighters. IAI has orders for 22 conversions from EVA, Emirates and lessor AerCap (which inherited this deal from GECAS upon acquisition of this lessor). AerCap has options for 15 more conversions, also from GECAS. Entry into service with AerCap is scheduled for this year.
Mammoth has an order for two conversions from Canada’s CargoJet and options for three more. Mammoth says EIS is targeted for the second half of 2023, a timeline some believe is optimistic.