Leeham News and Analysis
There's more to real news than a news release.
Sustainability progress “depends on where you snap the line”
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By Scott Hamilton
July 11, 2022, © Leeham News: When it comes to sustainable aviation, what’s real and what’s greenwashing, “it depends on where you snap the line,” says a managing director at the consultancy Accenture.
John Schmidt heads up Accenture’s Aerospace and Defense Global Industry consultancy. Schmidt briefed LNA ahead of the Farnborough Air Show, which begins next week.
The background
John Schmidt
At the Annual General Meeting of the International Air Transport Association (IATA) in Boston last October, IATA adopted a 2050 timeline goal for meeting targets to reduce aviation emissions. Tim Clark, the president and COO of Emirates Airline was on the panel with Stan Deal and Guillaume Faury, the CEOs of Boeing Commercial Airplanes and Airbus Group. The panel outlined goals for using Sustainable Aviation Fuel and reducing CO2 emissions, among other things. Clark, however, warned, “Don’t make promises you can’t keep.”
In a previous interview with LNA, Clark estimated the commercial aviation industry will need trillions of dollars to meet the 2050 goal. It’s money the industry doesn’t have. This begs the question: is there a certain amount of greenwashing going on?
Best business; Under-floor Cargo or Dedicated Freighter. Part 4.
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By Bjorn Fehrm
Introduction
July 7, 2022, © Leeham News: What is the best business? To transport cargo below the floor in passenger airliners or dedicated freighter aircraft?
We dug deeper into the cost of flying air freight from Shanghai to Denver last week, forwarded as a below-floor pallet on a passenger jet or via a dedicated freighter.
The cost advantage changed from passenger jet to freighter when we looked deeper into the allocatable cost. Now we finish by analyzing why cargo airlines are consistently more profitable than passenger airlines.
Summary
- Freight airlines generate lower margins from operations than passenger airlines.
- Still, they are more profitable. We explain how.
What Boeing needs to do for digital, production transformation for new commercial airliner
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By Scott Hamilton
Greg Hyslop. Credit: Leeham News.
July 4, 2022, © Leeham News: When Boeing launches its next new commercial airplane program, whatever the design, advanced development, and production are intended to be a key part of the plan.
Officials have been hinting at this approach since the administration of CEO Jim McNerney. His successor, Dennis Muilenburg, opened the veil a bit more. David Calhoun, Muilenburg’s successor, has been more open about the concept.
Last month, Greg Hyslop, the executive vice president of Engineering, Test & Technology and the chief engineer for Boeing, was the most revealing yet. In a briefing in advance of the Farnborough Air Show that begins on July 18, detailed how digital design and advanced production will fit into the Next Boeing Airplane (NBA) plan.
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Boeing’s new approach to aircraft design, production, and assembly is illustrated above. The Defense unit used this for the T-7 Red Hawk trainer and the MQ-25 unmanned Navy refueling tanker. But a lot of work is necessary to migrate this to Boeing Commercial Airplanes. Credit: Boeing.
However, Hyslop acknowledged that these advanced design and production processes must transition from low-rate defense projects to high-rate commercial airplanes. This is the “maturity” Boeing CEO said recently is required before the NBA proceeds.
Summary
- Scalability is key to migrating digital and production transformation from defense to commercial.
- Lessons learned from 787 an important step.
- Rebuilding the workforce also required for the next new Boeing airplane.
Best business; Under-floor Cargo or Dedicated Freighter. Part 3.
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By Bjorn Fehrm
Introduction
June 30, 2022, © Leeham News: What is the best business? To transport cargo below the floor in passenger airliners or dedicated freighter aircraft?
We analyzed the cost of flying air freight from Shanghai to Denver last week. It was forwarded as a below-floor pallet or on a dedicated freighter.
We found the allocatable fuel costs were lower when piggybacking on passenger aircraft, but it’s not the whole story. Now we go a level deeper.
Summary
- For fuel costs, the belly cargo alternative was the lower-cost alternative.
- This changed when we added other operational costs.
Boeing’s ecoDemonstrator latest in 10 year effort
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By Scott Hamilton
This Boeing 777-200ER is the latest in the company’s 10-year ecoD program. Credit: Boeing.
June 27, 2022, © Leeham News: Boeing’s unveiling of a 777-200ER ecoDemonstrator on June 14 is the latest “ecoD” airplane during the past 10 years in its continuing research for environmentally preferred solutions.
This is the second 777 in the ecoD program. The first was an airplane operated by FedEx. Others were the 737NG, 757, and 737-9 MAX. Each platform hosts a suite of ideas for research to reduce fuel burn, test different airplane and cabin materials and new “environmentally preferred” components, liquids, gases, etc.
Many of the items would not justify stand-alone research, Boeing says. For example, on a previous ecoD, recessed upper and lower rotating beacon lights were part of the technology suite. Also, some ideas aren’t strictly a “thing”, but procedures intended to reduce taxi time, fuel use and concepts to make flying more efficient.
The 777 ecoD unveiled two weeks ago will test a new heads-up display that is worn by the pilots. Heads-up displays have been around for decades. Military aircraft were among the first applications. Alaska Airlines was the first carrier to use them for flights. But these HUDs are mounted above the instrument panels at eye level. Integration into the cockpit is costly and complex. A HUD incorporated into glasses or goggles is one less thing that goes into the cockpit which must be disposed of at a future date.
The new ecoD will also test new taxi procedures intended to reduce fuel burn and emissions.
Summary
- The total life cycle, from “birth” to recycling is part of the drive toward environmentally preferred design and production.
- The jury is still out on whether composites and aluminum at recycling is preferred. But the differences have narrowed.
- There’s a “good chance” Boeing’s next new airplane, whatever it is, will be composite—but it’s not a given. Folding wings may be a feature.
Bjorn’s Corner: Sustainable Air Transport. Part 25P. High Temperature Fuel Cell-based 70-seat airliner. The deeper discussion.
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June 24, 2022, ©. Leeham News: This is a complementary article to Part 25, High Temperature Fuel Cell-based 70-seat airliner. It adds the masses and efficiencies of a High Temperature Fuel Cell system to our 70-seat airliner fuel cell variants.
Best business; Under-floor Cargo or Dedicated Freighter. Part 2.
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By Bjorn Fehrm
Introduction
June 23, 2022, © Leeham News: What is the best business: to transport cargo below the floor in passenger airliners or with dedicated freighter aircraft?
We could see in last week’s article that air freight companies have generally been more profitable over the last decade than passenger airlines. Why?
We continue the analysis by looking at the cost of flying cargo in passenger airliner bellies versus dedicated freighters.
Summary
- At today’s high fuel prices, transporting cargo in a passenger aircraft’s belly is cheaper than on freighters when we do a first-level analysis.
- Does this change when we go deeper?
Commercial Aircraft programs duration from launch to delivery over the years
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By Vincent Valery
Introduction
June 20, 2022, © Leeham News: New airplane programs used to come to market in four years. Now, the launch-to-entry-into-service period has been seven years or more. (Chinese and Russian programs take even longer.)
Boeing launched the 787 in December 2003. EIS was October 2011. Airbus’ A350, launched in response to the 787 in 2004, went through several iterations which added time to the program. Delays added more time. EIS was in January 2015.
Bombardier’s C Series was launched in 2008. EIS was in July 2016. The Boeing 777X was launched in 2013. EIS is now targeted for 2025. Boeing launched the 747-8 in 2005. EIS was in 2011. The Boeing 737 MAX was launched in July 2011. EIS was May 2017. Airbus’ A320neo was launched in December 2010. EIS was in January 2016.
Boeing has been discussing the New Midmarket Airplane (or whatever it was called throughout changing nomenclature) since 2012. It still hasn’t launched the program. Once it does, how long will it take to enter service?
Credit: Boeing
Any new program is a multi-year, multi-million investment that, in the worst case, can take decades before recovering the initial development and production ramp-up expenditures.
Several recent programs, notably the 777X, have faced significant delays between the envisioned and actual start of deliveries to airlines.
Boeing claims that advances in manufacturing techniques will reduce the time required to develop the next aircraft program. However, regulatory scrutiny is higher nowadays and the aircraft built are more complex than in previous generations.
LNA analyzes how the time between the program launch and entry into service has evolved since the beginning of the Jet Age. The goal is to find whether there is a trend and in what direction. The analysis focuses on Airbus, Boeing, Lockheed, and McDonnell Douglas.
Summary
- An unmistakable trend;
- The latest clean sheet designs took significantly longer;
- Engine development dictates recent derivative program timelines;
- Future program considerations.
Best business; Under-floor Cargo or Dedicated Freighter?
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By Bjorn Fehrm
Introduction
June 16, 2022, © Leeham News: What is the best business; to transport cargo below the floor in passenger airliners or dedicated freighter aircraft?
The market clearly says both, as this is the state of affairs. Market economy says a business will find its optimal form, and it’s about fifty-fifty now. But what are the plus and minuses of these two very different ways of transporting cargo, and why do we have the present situation?
We search for answers by looking at the transport fundamentals and comparing costs with revenues.
Summary
- About half of the world’s cargo flies in the bellies of passenger aircraft, and the other half flies on dedicated freighters.
- What are the factors that have created this division, and will it change?
Migrating advanced processes from Defense to Commercial isn’t a cakewalk for Boeing
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By Scott Hamilton
June 13, 2022, © Leeham News: Boeing’s CEOs, David Calhoun and his predecessors Dennis Muilenburg and Jim McNerney, said repeatedly the next Boeing airplane (NBA) will be as much as about production as it will be about the airplane. In fact, Calhoun says production is key to designing, producing, and delivering a less expensive airplane that will underpin the value proposition going forward.
Engine technology advances might achieve a 10% reduction over today’s CFM LEAP and Pratt & Whitney Geared TurboFan engines. So, advanced design and production is key to the business case for the NBA.
Despite using these advancements on Boeing defense programs (the T-7 Red Hawk trainer and MQ-25 unmanned aerial refueling airplane), assimilating them into commercial airplane development and production has high hurdles.
Summary
- Boeing has had mixed success using advanced technology design and production on its current commercial programs.
- Regulatory approvals will be challenging.
- Engines will be 10% better than the LEAP and GTF—but are these the correct comparisons?