Bjorn’s Corner: Sustainable Air Transport. Part 49P. eVTOL production costs. The deeper discussion.

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By Bjorn Fehrm

December 9, 2022, ©. Leeham News: This is a complementary article to Part 49, eVTOL production costs. It discusses the typical production costs of a certified eVTOL when produced in large quantities.

eVTOLs will be produced under aeronautical production certification conditions, using aeronautical grade material and system. Our production cost model predicts such costs, including learning curve effects for each material type.

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Airbus Summit Showcases Sustainability Status

By Bjorn Fehrm

December 7, 2022, © Leeham News was at Airbus Summit: Airbus briefed media and influences on its Sustainability progress during briefings in Toulouse and Munich last week. Here is an update on where Airbus is with its programs.

The overall impression is of tangible progress on techno brick research and development and echo systems programs like SAF production and hydrogen supply and ground infrastructure.

At the summit, key customers like Airlines, technology partners, and leasing companies were part of the panels, giving the customer perspective and the view of the passengers.

Figure 1. The test setup of the Airbus fuel cell turboprop engine on its A380 test aircraft. Source: Airbus.

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MTU gets support from Pratt & Whitney to develop the WET engine

By Bjorn Fehrm

November 29, 2022, © Leeham News: MTU and Pratt & Whitney presented an EU Clean Sky project today where they will develop an advanced engine concept based on the Pratt & Whitney GTF. The project is called SWITCH, an acronym for Sustainable Water-Injecting Turbofan Comprising Hybrid-Electrics.

There are participants from 11 countries in the project, among them Pratt & Whitney’s sister company Collins aerospace, GKN’s Swedish part, and Airbus.

The engine, which has a mild parallel hybrid architecture, extracts more energy from the turbofan fuel by driving the core exhaust through a vaporizer, where it recovers more heat from the core exhaust, Figure 1. Water from the exhaust, extracted from the core exhaust in a condenser, is heated to steam by the vaporizer and then drives a steam turbine that co-drives the fan. The steam is finally injected into the combustor to lower emissions.

The WET cycle will gain about 10% efficiency compared to today’s GTF. The concept also has a hybrid part which is primarily used for a low-emission taxi.

Figure 1. The architecture of the SWITCH engine. Source: SWITCH.

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Bjorn’s Corner: Sustainable Air Transport. Part 46. eVTOL comparison with helicopter

By Bjorn Fehrm

November 18, 2022, ©. Leeham News: In the comments to last week’s Corner, there were requests for a comparison with a helicopter re. Sustainability (kWh/km). Here you go.

I also threw in a cost of operations discussion, as the helicopter is the present alternative to an eVTOL for city-to-airport air transports.

Figure 1. The Robinson R66 five-seat helicopter. Source: Wikipedia.

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The economics of a 787-9 and A330-900 at eight or nine abreast

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By Bjorn Fehrm

Introduction

Nov. 16, 2022, © Leeham News: Over the last weeks, we have looked at the economics of our typical long haul widebodies when fitted with normal and high-density seating.

We continue this series by comparing the Boeing 787-9 and Airbus A330-900, when both fly eight or nine abreast economy cabins. As before, we fly the world’s busiest long-haul route, London Heathrow, to New York JFK and look at the comfort and economic data.

Summary
  • The 787-9 is the more capable aircraft with about 700nm longer range than the A330-900.
  • The economics of the two on routes both can fly is close. It comes down to cabin layouts.

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Embraer 3rd Quarter 2022 results; E-Jet deliveries backloaded

By Bjorn Fehrm

November 14, 2022, ©. Leeham News: Embraer presented its 3Q2022 results today. Commercial aircraft deliveries stayed low, with only one E195-E2 delivered in the quarter, together with nine E175s. In total, 27 E-jets have been delivered from a guidance of 60-70.

Revenue for the group was down 3% compared with 3Q2021, mainly due to Defense & Security revenue declining $75m ($102m vs. $177m). Group net profit was -$30m (-$45m 3Q2021).

Group sales were flat as Porter and SalamAir orders for E195-E2s balanced a Republic Airways reduction of E175 orders with 31 units. The company retained the 2022 guidance with an increase in Free Cash Flow from $50m to $150m or better.

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Pontifications: Total life cycle impacts missing from nearly all ecoAviation discussion

By Scott Hamilton

Oct. 10, 2022, © Leeham News: Batteries are the best thing for the new generation of clean airplanes. Or so say those promoting the concept.

However, few talk about the total life cycle of the concepts, whether eVTOL, hybrid-battery aircraft or pure battery airplanes.

And there’s the rub. Batteries may be clean in operation. But they are far from being a panacea for life-cycle clean aviation.

Some acknowledge that the power source for charging batteries could be an eco-issue. Others acknowledge that recycling batteries is an issue. A few acknowledge that today’s batteries don’t last very long—they must be replaced every 1,000 to 2,000 flights, depending on usage and other factors.

But so far, the real skunk at the lawn party is the fact that mining lithium, a key chemical for long-lasting batteries, is strip-mining, one of the most environmentally damaging methods of extracting anything from the earth.

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Airbus predicts services will grow faster than aircraft deliveries

October 06, 2022, © Leeham News: Airbus presented their 20-year Global Services Forecast (GSF) for the world’s airliner business today. It’s a complement to the aircraft Global Market Forecast (GMF) that Airbus presented in July.

The services business for the over 100-seat air transport market grows from $105bn pre-COVID to $232bn by 2041, an increase of 221% or a 3,7% CAGR (Compound Annual Growth Rate), Figure 1.

Figure 1. The growth of services to the worldwide over 100-seat air transport market. Source: Airbus.

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Bjorn’s Corner: Sustainable Air Transport. Part 39. VTOL design realities.

By Bjorn Fehrm.

September 30, 2022, ©. Leeham News: Last week, we discussed how the pilot should control the eVTOLs that enter the market in three to five years. The absence of a standard for pilot interaction with the VTOL is troubling.

Having gone through the market’s major eVTOLs, their flight principles, and the key systems, we now look at how it all fits together. What payloads can be flown to what range? What will be the operational costs, and how green will it all be? We start by looking at some design realities for eVTOLs.

Figure 1. A teaser image of the Archer four-passenger Midnight eVTOL. Source: Archer Aviation.

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Airbus 1H profit; delays A320neo production rate hike due to supply chain challenges

July 27, 2022, © Leeham News: Airbus Group today reported flat revenues for the first half, year-over-year but less profit.

Revenues for the six months this year were €24.8bn vs €24.6bn. Net income was €$1.9bn vs €2.2bn, a decline of 15%. Free cash flow was €1.65bn vs €2bn. The Group ended the second quarter with €7.2bn in cash, down from €7.7bn a year earlier. Total liquidity was €27.6bn.

Airbus said it still has a goal of producing 75 A320neos a month by 2025 but that it will adjust the ramp-up rate between now and then. Challenges with the supply chain slow the ramp up. Airbus now targets early 2024 for a rate of 65/mo, vs the second half of next year, a six-month delay. Entry into service for the A321XLR is now targeted for early 2024 vs 2023. Increasing production rates for the A330 and A350 depend on the supply chain, the company said.

Boeing has slowed the production rate ramp-up for the 737. It now will maintain a rate of 31/mo for the remainder of this year, also citing supply chain challenges. It had planned to increase production to 38/mo later this year.

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