Leeham News and Analysis
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HOTR: Shakeout of P2F companies coming
By the Leeham News Team
May 3, 2022, © Leeham News: A shakeout in the number of passenger-to-freighter conversion companies is coming, say industry stakeholders.
The conversion industry has seen a number of new lines and new entrants emerge as demand for air freight exploded during the COVID pandemic. But the long-term demand won’t sustain these new entrants, said members of a panel in April at the Aviation Week MRO Americas conference.
There are now four companies offering Airbus A320 conversions: EFW, which is partly owned by Airbus; Precision Conversions; CCC (known as C Cubed); and Sino Draco. Some have yet to produce a converted A320 and EFW has multiple lines.
There are four companies offering Boeing 777 conversions: IAI Bedek, the first to market; Mammoth Freighters, the only one offering 777-200LR conversions; Kansas Modification Center; and Eastern Airlines. The latter is converting 777 passenger aircraft without cutting a big cargo door into the airplane, essentially maintaining the “Preighter” approach used by several airlines during the pandemic. The termination of the Boeing 747-8F production and aging 747-400Fs will boost 777 P2F sales, panelists said.
Boeing partnered with third parties to convert 737-800s. AEI is an independent 737 conversion company. It also converts Boeing MD-80s and Bombardier CRJs. The latter two programs were not commercial successes, admits Bob Convey, SVP of Sales and Marketing. AEI will only recover its costs for the CRJ-200 P2F. Only about 30 MD-80s were converted. Odd-sized containers make the CRJ and MD-80 less desirable than 737s and A320s, he said.
Many companies are “late to the party” and will fail, Convey said.
Lessor 2021 Earnings
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By Vincent Valery
Introduction
Credit: AerCap
May 3, 2022, © Leeham News: Most passenger airlines incurred severe losses in 2020. However, last year, LNA showed that most lessors had a far less challenging 2020 than their customers. Many lessors managed to turn a profit in 2020.
As a future LNA article will show, the financial fortunes of most passenger airlines significantly improved in 2021 compared with 2020. We will now analyze how the largest lessors that publish their accounts performed in 2021.
Summary
- Changes in the lessor landscape;
- Contrasting financial fortunes;
- The aftermath of the Ukraine war.
Dr. Peters order for 777-300ER P2F pits Kansas Mod against IAI, Mammoth
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By Scott Hamilton
May 2, 2022, © Leeham News: Kansas Modification Center’s launch customer order for its Boeing 777-300ER freighter conversion pits the start-up against the established IAI Bedek and another start-up, Mammoth Freighters.
Christian Mailly (left) of Dr. Peters Group, a lessor, and Jim Gibbs, CEO of Kansas Modification Center. Source: Leeham News.
A fourth 777 P2F program, by the supplemental carrier Eastern Airlines, doesn’t involve a full freighter conversion with a cargo door.
Kansas Mod, or KMC, is paired with the National Institute for Aviation Research (NIAR), which is the aerospace research arm of Wichita State University in Kansas. NIAR is paired with WERX, a WSU program that trains engineers. Together, this is known as NIAR WERX. This cumbersome combination will be referred to as KMC.
Jim Gibbs, the CEO of Kansas Modification Center, announced a firm order for three 777-300ER conversions and options for seven more last week at the Aviation Week MRO Americas exhibition in Dallas. Backbone Freighter Leasing, an affiliation of Dr. Peters Group, a European lessor, placed the order. The 10 aircraft were operated by Emirates Airline. Dr. Peters Group is best known as a lessor of Airbus A380s.
Christian Mailly of the Peters group said KMC said Backbone considered the IAI and Mammoth programs but developed a trust with KMC that gives confidence that the conversions can be delivered on time. The firm orders are scheduled for delivery in 2024-2025; options are slotted in for delivery in 2025, 2026, and 2027.
- IAI Bedek launched in 2019, now has 22 orders and at least 15 options
- Mammoth has two orders, three options
- Kansas Mod has three orders, seven options
Pontifications: “Dreadful” or “clearing the decks”? Boeing’s first quarter results
By Scott Hamilton
May 2, 2022, © Leeham News: Boeing’s first quarter report was just awful. There’s just no getting around this, although a few Wall Street analysts bent over backward trying to make a silk purse out of a sow’s ear (an American colloquialism). One analyst called the quarter “dreadful.” The stock tanked $20 on the day the earnings were reported. As of Friday, it gained $4 from Wednesday’s close.
- Boeing confirmed the 777X certification and entry into service won’t be until 2025, confirming Tim Clark’s fears that emerged back in October at IATA. Clark is the president and COO of Emirates Airline, which has more 777Xs on order—115—than any other customer.
- Production of the X will be paused until the end of 2023, adding about $1.2bn in costs to the project. This comes on top of $6.5bn in write offs on the X program previously taken.
- About 50 777Xs moved from firm order status to iffy, under the accounting rule ASC 606. These are orders that were slated for delivery before 2025. Contracts for these must be renegotiated, yet again, casting a cloud over their status.
- Boeing took a charge of more than $600m on the Air Force One program. AF One is a two-airplane order for the conversion of two 747-8 whitetails from civilian-passenger configuration to the militarized-VIP AF One specifications. LNA is told by multiple sources more sizable charges will be forthcoming.
- The OEM also took a charge against the T-7 Red Hawk trainer. This was supposed to be one of the two programs (the MQ-25) is the other that lays the advanced design-and-production groundwork to be implemented in the Next Boeing Airplane (NBA), whatever it is, for the commercial market.
Bjorn’s Corner: Sustainable Air Transport. Part 17. Gas Turbine Propulsion
By Bjorn Fehrm
April 29, 2022, ©. Leeham News: Last week, we looked at the thrust generating device that aircraft propulsion systems use. We could conclude that independent of how we create the shaft power, we can choose different thrust technologies with desired characteristics. A propeller, open fan, or fan in nacelle covers different speed ranges and efficiency profiles.
Now we look at how we generate the shaft power for these devices. We start with the hydrogen-burning gas turbine alternative.
Figure 1. Airbus ZEROe hydrogen gas turbine turboprop concept. Source: Airbus.
Embraer 1Q2022 results; lower deliveries as Commercial aircraft division is re-integrated
By Bjorn Fehrm
April 5, 2021, ©. Leeham News: Embraer presented its 1Q2022 results today. The airframer had lower deliveries for Commercial aircraft and Business jets than in the 1st quarter of last year after shutting down production in January to reintegrate the Commercial aircraft division.
Despite a lower revenue for the quarter, the EBITs were similar, and free cash flow usage was down as Embraer has trimmed its cost base. Sales were positive, and the backlog has grown to $17.3bn from $15.9bn 1Q2021. Profits before tax were -$32m compared with a -$90m a year ago. The company confirmed the 2022 guidance.
Impact of Russian Airspace Closure on Finnair
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By Bjorn Fehrm
Introduction
April 28, 2022, © Leeham News: Last week, we started an article series that looks at the impact of the closure of the Russian airspace for Western airlines.
We start with analyzing how Finnair’s cost base changes as it routes Helsinki to Tokyo has to fly over the north pole and then down to Tokyo instead of over Russia. How will this affect the airline’s costs and the payload carrying capacity of the aircraft?
Summary
- The costs for Finnair on the route increase significantly.
- Part of this increase is increased fuel prices, affecting all airlines. Others are tied to avoiding Russian airspace.
All Air Lease Corp’s single-aisle airplanes are delayed
By Laura Mueller
Airfinance Journal, April 14, 2022
Reprinted with permission
April 27, 2022, © Airfinance Journal: Air Lease Corp’s executive chairman, Steven Udvar-Hazy, told Airfinance Journal that “every one” of the lessor’s single-aisle Airbus aircraft is delayed.
Steven Udvar-Hazy. Source: Air Lease Corp.
“Our Boeing 737 Max deliveries also are delayed this year,” he said. “The supply chain, starting with the engine manufacturers, the people who make landing gear, the people who make avionics… are not equipped today to meet the production goals of the two manufacturers.”
Add in increased absenteeism and working from home, and it is clear further delays are ahead. “You can’t build airplanes on a Zoom call.”
The situation means Airbus and Boeing are “faced with very difficult strategies”.
ALC’s chief executive officer, John Plueger, echoed those thoughts. He told a JP Morgan conference on 16 March that 18% of the Airbus workforce was off due to Covid-related matters. Plueger confirmed to Airfinance Journal that Airbus told him that figure, but the information was “probably a month or two old” as of April.
“It would not surprise me to get further delays beyond that,” he added.
Boeing delays 777X first delivery delayed until 2025; posts $1.2 B loss in first quarter
UPDATED
April 27, 2022, © Leeham News: Boeing’s 777X program took another hit Wednesday, when the company said it won’t deliver the first 777-9 until 2025 due to new delays getting the plane certified. It has halted 777-9 production through 2023, which the company expects to incur $1.5 billion in abnormal costs until the assembly line starts moving again.
The aerospace giant’s Q1 earnings report is soaked in red ink: a $1.2 billion net loss, a $3.6 billion loss in free cash flow and a $2.06 GAAP loss per share and a $2.75 core (non-GAAP) loss per share. The results fell far below the roughly 20 cents per share loss and $15 billion expected by Wall Street analysts.
The company said it has filed a 787 certification plan with federal regulators, as it tries to resume deliveries of its premier twin-aisle jetliner.
Boeing Defense booked more than $1 billion in charges from two programs–Air Force One replacement and T-7 Red Hawk trainer for the U.S. Air Force. Read more
AvWeek MRO Event: Kansas Mod lands first 777-300ER P2F order
April 26, 2022, © Leeham News: Kansas Modification Center/NIAR WERX won an order for three conversions from Boeing 777-300ER passenger aircraft to freighters from Backbone Freighter Leasing, an affiliation of Dr. Peters Group, a European lessor. Backbone also optioned seven conversions.
This is the first order for KMC/NIAR WERX. The deal was announced today at the Aviation Week MRO Americas conference in Dallas. Deliveries are in 2024 and 2025. Options have delivery slots from 2025 through 2027. The airplanes are ex-Emirates Airline aircraft. The first plane entered flight testing for loads analysis Sunday.
KMC forecasts certification by the Federal Aviation Administration in the second quarter of 2024. This conversion features a forward cargo door as opposed to the aft door in conversions offered by IAI Bedek and Mammoth Freighters. IAI has orders for 22 conversions from EVA, Emirates and lessor AerCap (which inherited this deal from GECAS upon acquisition of this lessor). AerCap has options for 15 more conversions, also from GECAS. Entry into service with AerCap is scheduled for this year.
Mammoth has an order for two conversions from Canada’s CargoJet and options for three more. Mammoth says EIS is targeted for the second half of 2023, a timeline some believe is optimistic.