A Boeing 787 freighter, which variant and how good?

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By Bjorn Fehrm

Introduction  

March 17, 2022, © Leeham News: Monday, we started a series of articles discussing a possible Boeing 787 freighter. It shall replace the Boeing 767 freighter, one of Boeing’s most-produced models, with over 200 factory freighters delivered.

We use our Airliner Performance Model to understand which 787 variant would be most suitable as a base for a freighter and what performance it would have.

Figure 1. Would a 767-300F replacement (top) be a 787-8F (middle) or 787-9F (bottom)? Source: Leeham Co.

Summary
  • Boeing can build a very competitive freighter on the 787 base.
  • We analyze which of the different 787 models is the most suitable and predict payload, range, and economics.

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Is the 787-8 a freighter of the future?

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 By the Leeham News Team

March 15, 2022, © Leeham News: Is the 787-8 a freighter of the future?

Boeing 767-300ERF (top), and concepts of the Boeing 787-8F and Boeing 787-9F. Source: Leeham News.

There will be a glaring hole in Boeing’s freighter offerings by the end of 2027. The cause will be the inability for Boeing to sell aircraft that do not meet emission standards adopted in 2017 by ICAO, the International Civil Aviation Organization, effective in 2027. This will put an end to the current Boeing 767 and 777 freighters. Boeing launched the 777-8F last month, solving the latter problem. But unless some magic occurs, and extensions are granted, Boeing will need to fill the 767 gap with something.

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767F faces production extinction; Boeing ponders 787F, market says

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March 14, 2022, © Leeham News: Boeing’s launch of the 777-8F program, with an entry-into-service of 2027, solves part of its freighter challenges.

But it still faces the question of what to do with its aging 767-300ERF.

Both airplanes face a 2027 deadline by the International Civil Aviation Organization (ICAO) that limits emissions and noise for today’s in-production aircraft. The 777-200LRF and 767-300ERF fail the new standards.

ICAO crafted the new standards in 2017. Aircraft that fail to meet them must go out of production from 2028 unless an exemption is granted. It’s left to the member governments to formally adopt and enforce the standards—or grant an exemption to them.

Boeing 767-300ERF (top). Concepts of Boeing 787-8F and Boeing 787-9F (middle and bottom). Source: Leeham Co.

The 777-8F solves the upper end of the problem for Boeing. The airframer is seeking an exemption for the smaller 767-300ERF. Industry officials think it unlikely Boeing would receive an indefinite exemption. But a short-term exemption to bridge to another airplane is viewed as possible.

LNA learned in January Boeing is considering developing a freighter out of the 787. Stan Deal, the CEO of Boeing Commercial Airplanes, confirmed at the Singapore Air Show last month that this study is underway.

With Airbus for the first time in its history offering a new-build freighter that is seen as not only competitive to Boeing airplanes but in some quarters viewed as superior, Boeing’s decades-long dominance for cargo aircraft is under serious threat for the first time.

LNA has undertaken an analysis of the 787-8, 787-9, and 767-300ERF to look at which model makes the most sense for Boeing to pursue. LNA’s Bjorn Fehrm will detail our analysis later this week. Today, we’ll look at the background and strategic issues for a second production Boeing freighter.

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Pontifications: The soup du jour

March 14, 2022, © Leeham News: You might call it the soup du jour.

By Scott Hamilton

EcoAviation is all over the place at aviation conferences these days. It was a key topic at last October’s Annual General Meeting of the International Air Transport Association (IATA). Likewise at last month’s annual conference of the Pacific Northwest Aerospace Alliance (PNAA). EcoAviation also was an element of the Speed News conference in Los Angeles early this month and at another event the following week. Investor Day events now routinely include ecoAviation discussion.

This is all well and good, but at last, some key members of the industry are putting caution and realism to the pie-in-the-sky stuff that is sucking up investment like the Dot Com era a few decades ago. Only a few ideas and technologies will be successful.

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Bjorn’s Corner: Sustainable Air Transport. Part 10. Where Hybrids work.

By Bjorn Fehrm

March 11, 2022, ©. Leeham News: After our articles about Serial Hybrids and Parallel Hybrids showed they were unsuitable for airliners, where do these make sense?

The obvious answer is for our stop-and-go cars (as we then can recover the brake waste energy). Still, there are aeronautical special cases where hybrids can bring advantages. Let’s look into these.

Figure 1. The variable angle of rotor blades. Source: FAA Helicopter Flying Handbook.

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Embraer 2021 results helped by Executive jets

By Bjorn Fehrm

March 10, 2022, ©. Leeham News: Embraer presented its 2021 results today. The results follow a recovery trend from Pandemic effects, with strong order intake for Executive and Commercial jets and a revenue increase due to more Executive jet deliveries. Free Cash Flow, FCF, improved $1.3bn over 2020, from -$990m to $292m.

Guiudance for 2022 is 60-70 Commercial deliveries (2021: 45-50), Executive jets 100-110 (90-95), revenue $4.5bn-$5bn ($4.0-$4.5), EBIT margin 3.5%-4.5% (3.0%-4.0%) and Free Cash Flow over $50m (over $100m).

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The large Twin-Aisle replacements

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By Bjorn Fehrm

Introduction  

March 10, 2022, © Leeham News: We looked into the replacement market for the large twin-aisles and freighters in our February 28th article.

The obvious replacements for the market’s large Twin-Ailes are Airbus’ A350-1000, and Boeing’s 777-9, replacing 747s and A380s but more often 777-300ERs.

We compare the 777-300ER to the A350-1000 and 777-9 to understand the driving forces behind such replacements.

Summary
  • The choice between Airbus’ A350-1000 and Boeing’s 777-9 as the replacement for the market’s large aircraft will be decided by route passenger volumes and commonality more than any difference in the operating economics of the aircraft.

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Pontifications: Embraer launches E1 Jet P2F program

March 7, 2022, © Leeham News: Embraer announced today that it launched a conversion program for its E190-E1 and E195-E1 jets.

By Scott Hamilton

“The full freighter conversion is available for all pre-owned E190 and E195 aircraft, with entry into service expected in early 2024. Embraer sees a market for this size of airplane of approximately 700 aircraft over 20 years,” Embraer said in a statement.

Embraer notes that there are a number of E1 jets aged 10-15 years old that are potential feedstock. The replacement cycle for these continues for the next decade, it said. The company sees a life extension of 10-15 years post-conversion.

Embraer aims to replace turboprop freighters. The E1 Freighters have 50% more volume, three times the range, and up to 30% lower operating costs than narrowbody freighters. (It avoids mentioning that turboprops have lower operating costs than the E-Jets.)

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Replacement opportunities for older-generation single-aisle operators

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By Vincent Valery

Introduction  

March 7, 2022, © Leeham News: Several airlines announced orders for new-generation single-aisle aircraft in recent months. Air France – KLM and jet2.com announced Airbus A320neo family orders, while Allegiant and Qatar announced Boeing 737 MAX deals. SmartLynx, a Latvian ACMI carrier, will operate 737 MAXes on operating leases from SMBC Aviation Capital.

Credit: Allegiant Airlines

Despite the lingering effects of the COVID-19 pandemic, airlines are eager to order newer-generation single-aisle aircraft to improve their environmental footprint and secure delivery slots, notably on the A320 production line. The low level of interest rates by historical standards also facilitates those transactions.

(This analysis does not include the Russia-Ukraine crisis, the full impacts of which to commercial aviation are still in the future.)

Such orders represent once-in-a-generation opportunities for OEMs to “flip” an airline away from the other one.

Many airlines operate A320ceos or 737 NGs but have not yet ordered new-generation single-aisle aircraft. LNA analyses this population.

Summary
  • Breaking down the population into four categories;
  • Airlines unlikely to place orders in the near term;
  • Two types of potential customers.

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HOTR: When will Boeing return 737 rates to pre-grounding level?

By the Leeham News Team

March 5, 2022, © Leeham News: When will Boeing return the 737 production levels to the pre-grounding rate of 52/mo?

It’s a question that is of key interest to the industry, employees, and the always-looming investment community. Boeing hasn’t given any guidance beyond the 31/mo target sometime this year. The rate is currently in the low-to-mid 20s.

But if one carefully watches the Boeing supply chain, some of these publicly held companies give information to their own investors in public forums from which one can look at Boeing.

For example, Allegheny Technologies Inc., more commonly known as ATI, gave very specific guidance during its Feb. 17 investors’ day. Seaport Global, a boutique shop, covers ATI and was the first to report the guidance.

“ATI stated that, ‘in line with our customers’ forecasts…when we look at 2025, we see single-aisle going to 127/mo,’” Seaport wrote. In this context, ATI’s customers are Airbus, Boeing, and the three engine OEMs. Airbus is considering an A320 family rate 75/mo in 2025. Simple math says Boeing’s MAX rate will be 52/mo by then. In its note, Seaport was more conservative, predicting rate 47 by 2025.

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