Pontifications: Upping the game in eco Aviation

By Scott Hamilton

Oct. 4, 2021, © Leeham News: The pressure to reduce greenhouse gas emissions by the commercial aviation industry continues to increase.

Two weeks ago, Airbus hosted a day-and-a-half media event promoting its vision of moving toward decarbonizing aviation.

Boeing and Alaska Airlines last week hosted media for a touchy-feely event following up on the announcement in June by Boeing and Alaska of its joint ecoD (as Boeing calls it) program.

Boeing in October outlined progress of its ecoDemonstrator program, at the time with Etihad Airways as the partner. A 787-10 was used at that stage.

Mike Sinnett, Boeing VP of Product Development, said last week that the Alaska 737-9 MAX that is the focus of the current ecoD effort includes several ideas that would not make it into test on a stand-alone basis. But as part of a larger effort, little things that cumulatively can reduce drag and therefore fuel burn can be tested.

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IATA AGM: Airplanes, engines SAF capable coming; feedstock lags by years

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By Scott Hamilton

Introduction

Oct. 4, 2021, © Leeham News: Engine and airframe makers are well on their way to becoming fully capable of using Sustainable Aviation Fuel (SAF). But the industries providing SAF are way behind in meeting the potential demand.

Rick Deurloo of Pratt & Whitney

Rick Deurloo. Sr. VP & Chief Commercial Officer at Pratt & Whitney said one major US airline would use all currently available SAF in one day.

“The challenge will be the feedstock. How do we grow that technology or grow that ability to provide the feedstock so when we do have 100% SAF-capable aircraft and engines, we have the energy to go with it?” Deurloo said in an interview with LNA at the IATA AGM this week in Boston.

Airlines around the world are partnering with different companies to develop this technology, he said.

PW is already 50% capable and has a “clear path” to getting 100% capable within two years.  But there is not enough feedstock in the world today do fill the 50% capability.

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Is the cargo capacity deciding the airliner variant? Part 2.

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By Bjorn Fehrm

Introduction

September 30, 2021, © Leeham News: In last week’s article, we put the question: Has the increased cargo pricing started to affect the choice of airliner variant?

We analyzed Boeing’s 787-8 and -9 for margin generation when flying at low post-pandemic load factors. We found the 787-9 is the more attractive alternative as long as air cargo pricing stays high, even though the passenger load factor on the route would motivate a 787-8. The revenue from under the floor cargo compensates for a low load factor in the cabin. Now we subject the Airbus range; A330neo, and A350 to the same analysis.

Summary
  • The trend from last week continues. Variants with high cargo capacity can sustain lower load factors while generating the same margin on routes.
  • This article develops the passenger load factors where the margin generation is the same between Airbus widebodies.

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Airbus begins “stuffing” A220 to speed assembly, cut costs

By Scott Hamilton

Florent Massou. Photo: Airbus.

Sept. 28, 2021, © Leeham News: Airbus is streamlining some of its production of the A220 to reduce costs and the time to assemble the airplanes at its Montreal and Mobile plants.

Florent Massou, the SVP and Head of the A220 program, told LNA the company wants to shave 50% of the final assembly time for the A220. There will be an unrevealed cost reduction, which Massou declined to reveal. But he said it isn’t a one-for-one cost reduction.

Final assembly typically runs 5% to 8% of the total cost of the airplane, according to Boeing’s touch labor union, the IAM 751. Whether this equates to the A220, which began life as a Bombardier aircraft, is unknown.

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Airbus’ TwoTwenty, its first real business jet

By Bjorn Fehrm

September 28, 2021, ©. Leeham News: When Airbus got the A220 airliner series from Bombardier, it also got the base for a competitive business jet.

Airbus, like Boeing, has produced Corporate Jets under its ACJ (Airbus Corporate Jets) since 1997 by converting its passenger A319, A320, A330, and A350 to one-off jets for Corporations, States, or wealthy individuals.

With the business jet based on A220-100, this changes. It’s no longer a one-off production but a fully-fledged Bizjet like the Gulfstream 650/700 or Bombardier Global 6500/7500, produced in series and with a semi-custom modular interior.

Figure 1. The Airbus TwoTwenty, the first real Airbus Bizjet. Source: Airbus.

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Airbus presents their CityAirbus UAM

By Bjorn Fehrm

September 21, 2021, ©. Leeham News: Airbus helicopter division presented their entry for the UAM market today at the Airbus 2021 Summit in Toulouse.

It was a presentation of a vehicle and ecosystem that has been cooking for years. After two demonstrators that tested different aspects of eVTOL flight and thousand of hours on supercomputers and in wind tunnels, the final CityAirbus is here, Figure 1.

Its configuration is as unique as Airbus’ approach when presenting it.

Figure 1. Airbus UAM entry, the CityAirbus. Source: Airbus.

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HOTR: Lockheed reveals tanker info: it’s all about America

Sept. 21, 2021, © Leeham News: Lockheed Martin (LMT) last week revealed its dedicated product launch web site page of the LMXT aerial refuel tanker. The LMXT uses the Airbus A330 MRTT as the platform for the US Air Force’s KC-Y competition for which initial information requests have been issued.

LMT and Airbus partnered in 2018 in anticipation of the KC-Y program, originally intended to replace the aging Boeing (nee McDonnell Douglas) KC-10. KC-Z was to follow, an entirely new concept in aerial refueling tankers.

KC-Y is now recast as a replacement for 140-160 Boeing KC-135s. It will be a follow-on to the original KC-X program, which was won by Boeing after three tries. Boeing has 179 orders for the 767-200ER-based KC-46.

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Pontifications: 8-year old A330-300 converted to freighter, reflects weak market

By Scott Hamilton

Sept. 20, 2021, © Leeham News: An 8-year-old Airbus A330-300 was converted recently from passenger to freighter configuration by EFW.

Actually, says EFW’s Wolfgang Schmid, the airplane is not quite eight. It is the youngest A333 to be converted.

I can’t remember an airplane of any type this young being converted from passenger to freighter. The market value of an eight-year-old aircraft is way too high. Operating economics are well within airline requirements at this age. Aircraft historically become conversion candidates no sooner than 15 years of age and more commonly not before 20.

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Pontifications: How Airbus maneuvered Boeing into launching a re-engined 737

Sept. 13, 2021, © Leeham News: Tomorrow night the US PBS network broadcasts an hour-long special examining the Boeing 737 MAX crisis.

Here is a preview. Afterward, the show will stream on PBS’s Frontline website.

I sat for a long interview for the investigation, which was a combination of reporting by Frontline and the New York Times. I haven’t previewed the show, so I don’t know how much of my interview—if any—survived the editing. But one area of the focus of the interview was how Boeing came to develop the MAX.

Air Wars is available here.

Following the crashes of Lion Air and Ethiopian Airlines five-month-old MAXes, one of the allegations that emerged was that Boeing rushed the development of the airplane.

It’s true that Boeing decided within two days to launch the MAX program. It’s not true that development was “rushed,” in the most common use of the word. Boeing developed what became known as the MAX in parallel with an entirely new airplane concept that would have replaced the 737 Next Generation airplane. It’s what Boeing does: study two or more concepts as engineers and the executives decide what the next airplane will be.

The basic design was on the shelf, ready to go when Airbus forced Boeing’s hand on the cusp of a huge order from American Airlines for the A320ceo/neo family. When Boeing learned of this, the decision was rushed, within two days, to launch the re-engined 737 rather than a new airplane design.

In my new book, published Sept. 1, Air Wars, The Global Combat Between Airbus and Boeing, I outline just how the MAX came to be and how Airbus maneuvered Boeing into launching the program. The book is available globally on Amazon here.

Here is an excerpt from Chapter 1, one of three chapters about the neo-MAX development.

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C919 EIS target year end; production rate forecast is aggressive

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By Scott Hamilton

Introduction

Sept. 13, 2021, © Leeham News: The first COMAC C919 is supposed to be delivered to China Eastern Airlines before the end of the year.

If so, it will be the milestone of the program launched in 2008, 13 years ago, becoming one of the longest launch-to-EIS in aviation history. COMAC’s ARJ 21 took one year longer. This regional airliner program was launched in 2002. Entry-into-service was in 2016.

The C919 is China’s direct challenge to the Airbus A320 and the Boeing 737. Similar in appears to the A320, for which there is an assembly line in Tianjin, the C919 is powered by the CFM LEAP 1C and a domestically-produced engine. But the C919 only has an advertised range of 2,200-3,000nm. The A320 and 737-8 have ranges of 3,500 and 3,550nm, respectively.

COMAC forecasts producing 150 C919s a year by the middle of this decade. Achieving this rate in this period should be a major challenge. Based on normal learning curves, a more realistic ramp up to 150 a year will take until early 2031.

Summary
  • China forecasts a production rate of 150/yr by the middle of the decade.
  • History suggests a much lower rate by then.
  • LNA’s production rate forecast is detailed through 2030.

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