Narrowbody Aircraft Retirements

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By Vincent Valery

Introduction  

June 15, 2020, © Leeham News: Last week, LNA analyzed the accelerating widebody fleet streamlining by airlines. We now turn our attention to the narrowbody market.

Numerous airlines, including American and Lufthansa, announced the early retirement of single-aisle aircraft since the beginning of the COVID-19 outbreak. However, the retirement of entire narrowbody types has been a rarer occurrence among carriers.

LNA analyzes retirement prospects for Airbus A320, Boeing 737, 757, and MD80/90/717 family aircraft.

Summary
  • A market dominated by two types;
  • More variety among older aircraft in service;
  • Streamlining on core narrowbody fleets;
  • Regional breakdown for the oldest types in service.

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Pontifications: bleak near- to mid-term future for Rolls-Royce engine unit

By Scott Hamilton

June 15, 2020, © Leeham News: The jet engine division of Rolls-Royce faces an uncertain future because of its own problems, exacerbated by the impact of COVID-19 on commercial airlines.

Beset by problems with its Trent 1000, Boeing 787 engine, hampered by a huge error in judgment to withdraw from a joint venture with Pratt & Whitney, beset by the premature termination of the Airbus A380 program and now facing a long-term impact of the coronavirus crisis, Rolls is an engine maker with few opportunities.

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Boeing tells Spirit to pause 737 MAX fuselage production

June 11, 2020, © Leeham News: Spirit Aerosystems, maker of the Boeing 737 fuselages, yesterday said it will lay off 900 workers on the MAX line for three weeks.

“Spirit received a letter from Boeing directing Spirit to pause additional work on four 737 MAX shipsets and avoid starting production on 16 737 MAX shipsets to be delivered in 2020, until otherwise directed by Boeing,” the supplier said in a press release.

“Based on the information in the letter, subsequent correspondence from Boeing dated June 9, 2020, and Spirit’s discussions with Boeing regarding 2020 737 MAX production, Spirit believes there will be a reduction to Spirit’s previously disclosed 2020 737 MAX production plan of 125 shipsets,” the company said.

Spirit also is furloughing workers at two locations in Oklahoma.

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HOTR: Boeing still sees MAX 3Q recertification

By the Leeham News staff

June 10, 2020, © Leeham News: Despite COVID slowdowns, Boeing still expects recertification of the 737 MAX in the third quarter, say people familiar with the situation.

Whether this timetable proves out remains to be seen. But this is the schedule Boeing continues to work toward.

The two key regulators are the Federal Aviation Administration and Europe’s EASA. Other regulators are expected to follow their leads.

Concurrent recertification as conventionally thought of—recertification and everyone authorizes a return to service at the same time—isn’t realistic. After EASA recertifies the airplane, the member states’ own regulators must step up and formally do so. This may take a couple of weeks.

China’s CAAC was the first regulator to ground the airplane. It has its own process. There isn’t a reciprocity agreement with the FAA in place. (There are bilaterals, which aren’t the same thing.)

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France to invest 15 billion Euro in its aeronautical industry

By Bjorn Fehrm

June 10, 2020, ©. Leeham News: France presented a 15 billion Euro support plan for the French aeronautical industry yesterday, to help the industry overcome the effects of the COVID-19 pandemic.

The plan has three focus areas:

  • safeguard the employment of the 300,000 employed in the French aero industry
  • transform the supplier network to a more robust structure
  • and perhaps most interesting, set the direction for the industries’ next aircraft projects

The French Finance Minister announces the plan. Source: France 24.

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An accelerating widebody fleet streamlining, Part 2

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By Vincent Valery

Introduction  

June 8, 2020, © Leeham News: Last week, we saw that earlier generations of widebody aircraft had significant range restrictions. Airlines with sizable long haul operations had to operate multiple aircraft types to serve different markets.

With the innovation of common pilot type rating and increased range of smaller widebody aircraft, airlines can now serve all their long haul destinations with far fewer types than in the past.

In the context of muted passenger traffic in a post-COVID-19 world, airlines will be under pressure to become more efficient and streamline operations. We will analyze the consequences for current twin-aisle programs and the fleet situation at large carriers.

Summary
  • Accelerated retirement of old and large aircraft;
  • Winners and losers among widebody programs;
  • Some airlines are more streamlined than others.

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Pontifications: Pratt & Whitney uses COVID crisis to catch up on GTF fixes

By Scott Hamilton

June 8, 2020, © Leeham News: Pratt & Whitney struggled since its new Geared Turbo Fan engine entered service in 2016 to fix technical, reliability and operational issues.

Plagued by premature engine removals as parts, other than the gear box, failed, Airbus A320neos stacked up in Toulouse and Hamburg while new engines were diverted to operators with aircraft out of service.

India’s regulator issued a grounding order of GTF-powered neos. Shop visits for repairs and modifications overwhelmed PW. The mess cost PW parent United Technologies (now Raytheon Technologies, following a merger) billions of dollars.

Working its way out of this mess was forecast to take into 2021.

Now, with COVID-19 impacts grounding airliners by the thousands, PW is using this as an opportunity to speed replacement and reworked engine deliveries.


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Performance Improvement Packages (PIPs) will be ready this summer.

“If there is any silver lining in the environment we’re in today, it is likely around the GTF and the retrofit,” Raytheon CFO Toby O’Brien said during a UBS webcast last week. “We are utilizing available shop capacity to fix the issues in the fleet. Our goal is to have GTF engines with enhancements by the end of the year as the recovery plays out.”

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HOTR: Moving up the 777-8F?

 By the Leeham News Staff

June 4, 2020, © Leeham News: A lawsuit filed by cargo specialist Volga Dnepr against Boeing claims Boeing is running out the clock on the 747-8F.

The report by The Seattle Times makes for interesting reading. Key of HOTR is the reference that Boeing plans to end 747 production within three years. This is longer than LNA believes. Regardless, the three-year timeline fits with information LNA about the 777-8F.

LNA is told Boeing sales floated the possibility of launching the 777-8F around 2023-24. This would bring forward the launch by about two years from plans when the X program was launched in 2013.

Then, the entry into service for the 777-9 was targeted for 2019-2020. This was to be followed by the 777-8 passenger model in two years and then the 8F two years after that.

During the fallout of the MAX grounding, the 777-8 was deferred indefinitely. Now, with COVID upending demand, customers are deferring and talking about canceling 777X orders. Boeing is reducing 777 production from five to three per month. The 777-9 production will go to one per month.

The 777 Classic line is sustained by the 777-200LRF. The 777-8F concept is a couple of frames longer than the -8P but shorter than the 777-9.

Having spent more than $1bn for the advanced Composite Wing Center to build 777X wings and having produced about a dozen 777-9s so far, Boeing needs to boost the X sales prospects.

Bringing forward the -8F is the way to do so.

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There could be a future for the A380—and it’s not what you think

By Scott Hamilton

June 3, 2020, © Leeham News: The conventional wisdom is there is no future for the Airbus A380 after front-line carriers remove the airplane from their fleets.

HiFly is operating its sole Airbus A380 with medical supplies flying on the main deck. Source: HiFly.

Singapore Airlines retired the first of five A380s a few years ago as 10-12 year leases expired. Only one found a new home, with ACMI operator HiFly. Others went to the scrap heap.

The virus crisis prompted several airlines to ground entire A380 fleets—perhaps permanently. Emirates Airline, with 115 in operation before COVID-19 essentially shut down world travel, said it would ground a big portion of its A380s. It took about a week before President Tim Clark said eventually these will return to service.

The A380 doesn’t make a good belly freighter airplane, like the Boeing 747. The lower cargo hold isn’t spacious. The elaborate landing gear takes space away from cargo. The upper deck is positioned a few inches too high to accommodate common containers. Loading cargo onto the upper deck is a logistical challenge.

Yet there is a P2F (passenger to freighter) option that is feasible and affordable. And it is being explored.

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Mitsubishi’s options for the SpaceJet

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By Scott Hamilton

Introduction

June 2, 2020, © Leeham News: Mitsubishi Heavy Industry (MHI) yesterday closed the acquisition of the Bombardier CRJ program.

There are 15 CRJs in backlog to complete. But the purpose of the acquisition was to give MHI a global product support system for the SpaceJet.

With the aviation world still reeling and confused by the “suspension” of the SpaceJet program, what are the options going forward?

MHI last month announced it was suspending indefinitely development of the M100 SpaceJet. MHI said it will reevaluate the market demand of the M100. It suspended further flight testing of the M90 SpaceJet. It says it will proceed with office “validation” of the M90 for certification. Facilities in the US and Canada devoted to the SpaceJet program are closing. About half the workforce devoted to SpaceJet in Nagoya, Japan, is being reduced.

Customers that signed MOUs for 495 M100s and which have firm orders for some 200 MRJ90s (the previous brand for the M90) are in limbo. Suppliers are in limbo. MHI’s failure to communicate with them leaves a planeload of questions and no answers.

MHI’s move clears the way for Embraer to have a monopoly in the regional jet space. Unless—unless MHI restarts the SpaceJet program on its own or partners with another company to make a commitment to developing a new airliner.

LNA noted when the Boeing-Embraer joint venture collapsed that this presented opportunities for MHI and Boeing to renew and expand their previous relationship for the MRJ program. Here are some possibilities facing MHI.

Summary
  1. Kill SpaceJet entirely.
  2. Restart SpaceJet.
  3. Resuscitate the agreement for Boeing to support the MRJ program, updating it to the SpaceJet.
  4. Resuscitate and expand the previous agreement, strengthening the development SpaceJet and co-marketing by Boeing.
  5. Create an entirely new cooperative agreement, vastly broadening and strengthening decades-long ties between MHI and Boeing. LNA sees this as including SpaceJet and an entirely new family of aircraft replacing the 737 MAX.
  6. An expanded, broader agreement could even include development of a new “NMA Lite.”
  7. Finally, buy or create a JV with Embraer Commercial Aviation.

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