IAM warns members: Boeing is coming for concessions on 787 consolidation study

Aug. 22, 2020, © Leeham News: The president of Boeing’s touch labor union, IAM 751, is warning members that the company study about potentially consolidating 787 production in Charleston could lead to a request for new concessions from the union.

IN a post yesterday on the union’s website, John Holden said a request from Boeing hasn’t happened yet—”however, it is something that we need to expect and prepare for, and we believe that we may be facing that threat soon.”

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Bjorn’s Corner: The challenges of Hydrogen. Part 5. The Hydrogen tank.

By Bjorn Fehrm

August 21, 2020, ©. Leeham News: In our series on hydrogen as an energy store for airliners we start the design discussion of a hydrogen-fueled airliner by understanding the onboard storage of hydrogen better.

While there is present knowledge from for instance the space launcher industry, the storage demands for launchers are hours rather than days. Several implementations of longer storage aeronautical tanks have been done, among others by NASA/Boeing for high flying UAVs.

Airbus and the Russian aircraft industry were also active with research during the 1990s and Tupolev built a test aircraft that included a complete hydrogen fuel system (Figure 1).

Figure 1. The Tu-155 Hydrogen research aircraft. Source: Tupolev.

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No surge in new-build freighters from COVID expected

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By Scott Hamilton

Introduction

Aug. 17, 2020, © Leeham News: Coronavirus caused a spike in freight demand. But don’t look for Airbus or Boeing to see a spike in demand for new build freighters.

Boeing hoped to advance the timeline for the launch of the 777-8F. The original plan for the 777X family was entry-into-service of the -9 in late 2019 or early 2020. The 777-8 passenger model (8P) would follow by two years. The -8F would follow two years after that.

As the -9 EIS slipped to late 2020 and the 737 MAX grounding took its toll, -8 development was suspended. The -8P EIS was unofficially reset to 2024.

Now, the 777-9 EIS is rescheduled to 2022. Production of the 777 line is going to 2/mo. With freight demand spiking due to COVID and widebody passenger production not expected to recover until 2025, Boeing thought advancing the -8F launch could boost the X line.

It’s not to be.

Summary
  • Boeing hoped to launch the 777-8F with 2024 EIS.
  • No market interest scotched the plan.
  • P2F conversions of 777-300ER gain interest.
  • Airbus hopes for A330-900F are dashed.

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Pontifications: A330neo future bleak from COVID impact

Aug. 17, 2020, © Leeham News: At least half the Airbus A330-900 skyline is with airlines that are in administration, technically insolvent or with a politically sanctioned carrier.

By Scott Hamilton

These could be characterized as in Red Alert.

The COVID-19 crisis places the remaining orders in Yellow Alert.

Airbus, as of its July website tally, has 226 A330-900s in backlog. One hundred fourteen of these, or 50.44%, are in Red Alert.

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Sunset of the Quads, Part 2

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By Bjorn Fehrm

Introduction  

August 12, 2020, © Leeham News: We deepen our look at the Queen of the Skies and it’s best selling version, the 747-400.

We go through what made it the great aircraft it was and why Qantas replaced it on its trunk routes to the US West coast.

We pick Los Angeles to Sydney as the benchmark route, a route on the range limit for the 747-400, and check how it stacks up economically versus the A380, its replacement.

Summary
  • The 747-400 reigned the skies for 15 years, combining a trans-Pacific range with a good passenger and cargo capacity.
  • Once Boeing introduced the 777-300ER and Airbus the A380, the 747-400’s ruling of the skies was over. It trailed in both capacity and efficiency.
  • It continued in operation until today with many airlines, still a useful aircraft for long and dense routes as long as the fuel prices stayed low.

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Boeing’s Renton plant may close from 2033: Analysis

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Introduction

Aug. 10, 2020, © Leeham News: With Boeing likely to consolidate 787 production in Charleston (SC), reflecting a rate of 6/mo, the future of assembly in Puget Sound rears its head again.

LNA outlined Aug. 3 why Everett is the ideal location to assemble the Next Boeing Airplane (NBA).

Boeing’s product line also requires a new airplane in the 100-150 seat sector. Airbus’ A220-100/300 and, nominally, the A320neo (but not the A319neo) fill this sector. (The A320neo was originally designed as a 150-seat airplane. It now is commonly configured in the 150-180 seat size.)

Airbus has a design for an A220-500, which could replace the A320.

Boeing’s Renton (WA) 737/757 plant footprint in 1990. Source: Google Earth.

Boeing needs an efficient competitor to the current A220 plus a replacement for the 737-7 and, eventually, the -8.

And it probably won’t be assembled at the Boeing 737 plant in Renton.

Summary
  • Boeing-Embraer JV was to focus on 100-150 seat airplane.
  • Canceled deal could be revived.
  • Or Boeing could choose a new partner.
  • Moonshot would be two roughly concurrent new airplane programs.

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HOTR: Boeing warns of forward losses on 787, 777X programs

By the Leeham News Staff

Aug. 5, 2020, © Leeham News: In another demonstration of the negative impact of the COVID-19 crisis, Boeing warned that two flagship airplane programs could face forward losses.

Neither the 787 nor the 777X are in forward loss positions yet. A forward loss means Boeing won’t make money on the program.

Despite the 787 incurring more than $30bn in deferred costs, Boeing hasn’t taken a write down. The deferred costs have been burning off since 2015. Other programs have been subjected to forward losses, including the 747-8, VC-25 (Air Force One) and the KC-46A tanker.

But with the production reduction of the 787, down to 6/mo in 2021, Boeing now says there is a risk to a forward loss.

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Boeing’s big opportunity

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By Scott Hamilton

Analysis

Introduction

Aug. 3, 2020, © Leeham News: Boeing has one of the biggest opportunities in decades.

This is counter-intuitive, given the disaster it faces with the COVID-19 crisis.

But in chaos, there are opportunities.

There are some key assumptions that must be made. But these are not outlandish.

Summary

Assume:

  • Boeing survives the virus crisis.
  • Boeing consolidates 787 in Charleston.
  • 787 demand doesn’t return, reactivating Everett line.
  • Sharp gains in production efficiency.
  • These lead to the Big Opportunity.

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Bjorn’s Corner: The challenges of Hydrogen. Part 2. Ecosystem.

By Bjorn Fehrm

July 31, 2020, ©. Leeham News: In our series on Hydrogen as an energy store for airliner use we begin by looking at the needed ecosystem that can produce and distribute Hydrogen.

When I was skeptical about hydrogen as a means to propel our airliners three years ago, the main problem was the lack of this ecosystem. That year, in 2017, 13 transport and energy companies formed the Hydrogen Council, to create this ecosystem. Today the council has 81 members, with 22 joining in the last year, Figure 1. The list reads as Who’s Who in the transport and energy sector.

Figure 1. Members of the Hydrogen Council. Source: Hydrogen Council.

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COVID production rates “firm” up

By Scott Hamilton

July 30, 2020 © Leeham News: Airbus and Boeing refined their COVID production schedules this week slightly downward in some cases.

Airbus largely held to its previously announced production schedule. It dropped the A350 rate by one, to 5/mo from six. The A320 rate remained at 40/mo, as did the A330 rate at 2/mo. The A220 rate is returning to 4/mo in Montreal and 1-2/mo in Mobile.

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