Leeham News and Analysis
There's more to real news than a news release.
Leeham News and Analysis
- Five for Five: Air India crash points to systemic problems at Boeing that CEO Ortberg must fix June 15, 2025
- Airbus sees Boeing as medium-term competitor, with Comac next June 14, 2025
- Boeing bullish on 20-year forecast, despite short-term headwinds June 14, 2025
- Embraer’s 20-year market forecast under 150 seats: fewer turboprops, jets about the same June 14, 2025
- Airbus Canada CEO: Airbus is here to stay in Canada June 14, 2025
Enhancing the Dreamliner, Part 3: 787-9
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By Vincent Valery
Introduction
Oct. 22, 2020, © Leeham News: After analyzing the 787-8, we now turn our attention to the following Dreamliner variant that entered into service, the -9.
Summary
- Lessons learned from 787-8 mishaps;
- A resounding commercial success;
- Some in-service drawbacks;
- Competition limits pricing power;
- An ultra-long-haul route.
Twin Aisle Deliveries: The Good, the Bad, and the Ugly
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By Vincent Valery
Introduction
Oct. 19, 2020, © Leeham News: LNA published last week an update on the latest 737 MAX production and delivery plans. This week, we turn our attention to the twin-aisle programs at Airbus and Boeing.
Both OEMs announced significant monthly production rate reductions earlier this year: the Dreamliner will go to six next year. The Airbus A350 is at five per month, while the A330 and Boeing 777 are at two. Airbus and Boeing will publish their third-quarter earnings later this month, which could include updated production rates.
LNA investigates the implications of the updated production and delivery plans for twin-aisle programs at Airbus and Boeing.
Summary
- Two programs in acceptable shape;
- Awaiting an elusive return to favor later this decade;
- A lack of healthy customers make the situation critical;
- Summing it all up with one metric.
Enhancing the Dreamliner, Part 2: The 787-8 analyzed
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By Bjorn Fehrm
Introduction
October 15, 2020, © Leeham News: We look deeper at the 787-8, the smallest member of the Dreamliner family. After selling well initially, it has fallen out of favor with the airlines.
We analyze why by comparing it with its more successful sister, the 787-9. The 787-8 and -9 were conceived together, with the -8 as the first birth to be quickly followed by a longer version, the 787-9.
With the troubles of the program, it took three years before the longer 787 was ready. By then it was in many ways a different aircraft than the 787-8.
Summary
- The 787-8, as the first aircraft in the 787 Dreamliner series had to crack the brunt of the program’s many problems.
- As a result, it ended up with first try solutions in many areas where the latter 787-9 could gain from the experience and use improved designs.
- We analyze what this means for the economy for the 787-8, both from an operational and manufacturing standpoint.
Resuming Boeing 737 MAX deliveries
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By Vincent Valery and Scott Hamilton
Introduction
Oct. 12, 2020, © Leeham News: The latest developments suggest that the FAA could lift the Boeing 737 MAX grounding by the end of November. The grounding lasted far longer than most industry insiders and Boeing expected.
Simultaneously, Boeing is working around the clock to get the ~460 737 MAXes produced since March 2019 ready for delivery to customers. The task became more complex as a result of the COVID-19 outbreak. Operators that previously couldn’t get 737 MAXes fast enough don’t need the extra capacity anytime soon.
Numerous airlines are in a precarious financial situation and won’t be willing or able to take new aircraft. Several lessors canceled near-term orders, while airlines are negotiating delivery delays.
With that in mind, LNA analyzes the most up-to-date delivery and production plans for the 737 MAX in future years.
Summary
- Deliveries stretched into the future;
- Ambitiously clearing inventory, then ramping-up production;
- One variant represents the bulk of deliveries; and
- Near-term deliveries by customer.
Enhancing the Dreamliner, Part 1: the 787-8
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By Vincent Valery
Introduction
Oct. 8, 2020, © Leeham News: The Dreamliner program is approaching its 1000th delivery less than 10 years after entry into service. It is the fastest-ever delivery ramp-up for any twin-aisle program.
However, the milestone will feel bittersweet due to the upcoming production rate cuts (to six per month from 14) and the decision to close the Everett final assembly line and concentrate final assembly to South Carolina.
As outlined several times before, air travel recovery in the aftermath of the COVID-19 outbreak will take years. Long-haul markets, which the 787 serves, should be last to return to normal.
The above means Boeing will deliver far fewer 787s over the next five years than it envisioned at the beginning of the year. Any significant upgrade of the aircraft is off the table for the foreseeable future. To boost sales and profitability, the American OEM is looking at how to improve its product line at minimal costs.
LNA published an article last month about Boeing’s study into lowering 787-8 production costs.
By the end of August 2020, Boeing had 48, 333, and 145 outstanding orders for the -8, -9, and -10, respectively. LNA estimated the total to be 38, 299, and 145, respectively, after adjusting for orders at risk.
We will, in our series, go through the different models in the product line, their history, and potential for further improvements now that the product line approaches midlife.
Summary
- Significant development problems and delays;
- A compromise(d) design leads to initial limitations;
- Deliveries slowed after post-EIS rush;
- The problem Boeing did not want to address;
- A long-haul route highlights potential enhancements.
Sunset of the Quads, Part 9, Wrap-up
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By Vincent Valery and Bjorn Fehrm
Introduction
Oct. 1st, 2020, © Leeham News: Last week, we compared the economics of the A380 against the 747-8 and 777-9 on the Frankfurt to New York route. We now wrap-up our series on the significant passenger quad-jets of the last 30 years and how competitive they were against other quads and the twins that gradually took over the very large aircraft segment.
Summary
- A resounding success, a respectable career, and three commercial failures;
- Prospects for a Quad-jet passenger operation in the post-COVID world are slim;
- The next quads will come as low emission technology drives implementations to smaller propulsive units.
With 787 FAL closing and 747 production ending, what does Boeing do with massive space in Everett?
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By Scott Hamilton and Bryan Corliss
Introduction
Oct. 1, 2020, © Leeham News: Boeing is expected to announce as early as today that it will consolidate the 787 final assembly lines into one at its Charleston (SC) plant.
Footprint of Boeing Everett final assembly building. This map is somewhat outdated but a current one is not available. Source: Seattle Times.
Reuters reported last week the decision to consolidate production in Charleston was made. The Wall Street Journal Tuesday night also reported this decision, saying the decision could be announced this week.
The Everett (WA) line is expected to close as production of the 787 falls below seven a month. Boeing previously announced the rate will fall from a peak of 14/mo to 6/mo by 2022.
With the closure of the 747 line in Everett slated for 2022, this will open huge bays in Everett. Nearly half the world’s largest building by volume will be empty. Given lower production rates because of the COVID-19 pandemic, the 777 lines will be woefully underutilized.
Overhead costs probably can’t be absorbed by the remaining low-rate production 767/KC-46A and 777 lines. Boeing warned in its 2Q2020 10Q SEC filing that the 787 and 777 lines face a forward loss depending on production rates of other lines.
With no New Midmarket Airplane (NMA) being contemplated to fill the empty bays, what can Boeing do to utilize these massive spaces and retain profitability of Everett?
A radical solution is moving the 737 line from Renton to Everett. This means Renton would close well before the 2033 date LNA predicts and selling off the property for commercial development.
Related stories
The engine manufacturers worst hit by the pandemic
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By Bjorn Fehrm
Introduction
September 28, 2020, © Leeham News: The worldwide COVID-19 pandemic is shaking the air travel and airliner manufacturing industries like no crisis before.
More than 9/11, the oil crisis of 1973 or 2005 or the financial crisis of 2008. The problems for the airlines and the airframe OEMs are on the front pages of the world’s media.
The part of the airliner industry that is not so visible but is perhaps hardest hit, is the engine industry. Its weird business model amplifies the effects of the crisis.
Summary
- Airframe OEMs lose money on the first hundreds of aircraft produced.
- When they announce “black numbers”, it means the per aircraft losses stop. It doesn’t mean the aircraft program is positive.
- For engine OEMs, it’s worse. They never reach ‘black numbers” on engine production. Their only money makers are old engine programs that fly a lot.
Sunset of the Quads, Part 8. The A380, 747-8i and 777-9 compared.
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By Bjorn Fehrm
Introduction
September 24, 2020, © Leeham News: Airbus was disturbed for decades by Boeing’s rein of the Very Large Aircraft (VLA) airliner segment with the 747. It was determined Boeing used this dominance to outmaneuver Airbus in different situations.
Airbus needed an aircraft in this market segment, bigger and better than Boeing’s. The result was the A380, the world’s largest passenger aircraft. We know how this developed today, where the COVID pandemic finally killed the segment for Very Large Aircraft. But how good was it, and where were the weaknesses?
We compare the A380, 747-8i, and Boeing’s up and coming 777-9 to find out.
Summary
- The A380 outclassed the Boeing 747-400 efficiency-wise, as it was a 30 years younger design.
- The updated 747, the 747-8i narrowed the gap to the A380, but if both could be filled the A380 stayed ahead.
- The 777-9 is 15 years younger in design than the A380, and it shows. It is significantly more economical in operation than the A380.
- Throughout its career, the A380 had a graver problem than its efficiency. It was simply too big for a market that went for frequency instead of large departures.
Sunset of the Quads, Part 7, The A380
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By Vincent Valery
Introduction
All Nippon Airways’ Flying Honu A380 livery
Sep. 17th, 2020, © Leeham News: Last week, we compared the economics of the A340-600 and the 777-300ER on the Los Angeles to Shanghai route. We now turn our attention to the last major bet on a quad-engine aircraft, Airbus’ Superjumbo A380.
Summary
- An extended market study to go after the Queen of the Skies;
- Supersized launch and development;
- A program on life support for several years;
- What went wrong;
- Analyzing two-stage Boeing response on a trunk route.