FAA approves Boeing plan for 787 battery fix; it is a “path” to resume service

From the FAA:

The Federal Aviation Administration (FAA) today approved the Boeing Commercial Airplane Company’s certification plan for the redesigned 787 battery system, after thoroughly reviewing Boeing’s proposed modifications and the company’s plan to demonstrate that the system will meet FAA requirements. The certification plan is the first step in the process to evaluate the 787’s return to flight and requires Boeing to conduct extensive testing and analysis to demonstrate compliance with the applicable safety regulations and special conditions.

“This comprehensive series of tests will show us whether the proposed battery improvements will work as designed,” said Transportation Secretary Ray LaHood. “We won’t allow the plane to return to service unless we’re satisfied that the new design ensures the safety of the aircraft and its passengers.”

The battery system improvements include a redesign of the internal battery components to minimize initiation of a short circuit within the battery, better insulation of the cells and the addition of a new containment and venting system.

“We are confident the plan we approved today includes all the right elements to conduct a comprehensive evaluation of the battery system redesign,” said FAA Administrator Michael P. Huerta. “Today’s announcement starts a testing process which will demonstrate whether the proposed fix will work as designed.”

The certification plan requires a series of tests which must be passed before the 787 could return to service. The plan establishes specific pass/fail criteria, defines the parameters that should be measured, prescribes the test methodology and specifies the test setup and design. FAA engineers will be present for the testing and will be closely involved in all aspects of the process.

The FAA also has approved limited test flights for two aircraft. These aircraft will have the prototype versions of the new containment system installed. The purpose of the flight tests will be to validate the aircraft instrumentation for the battery and battery enclosure testing in addition to product improvements for other systems.

The FAA will approve the redesign only if the company successfully completes all required tests and analysis to demonstrate the new design complies with FAA requirements. The FAA’s January 16, 2013 airworthiness directive, which required operators to temporarily cease 787 operations, is still in effect, and the FAA is continuing its comprehensive review of the 787 design, production and manufacturing process.

From Boeing:

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Odds and Ends: Tanker-like redux; Ryanair’s 200 737s; new use for Winglet

Tanker-like Redux: As you read this story, it sounds a lot like Boeing vs EADS, right down to the build-it-in-the-USA element.

Ryanair’s 200 737s: News emerged that Ryanair will firm up an order soon for 200 Boeing 737s. This has been hanging “out there” for some time. We learned of this likelihood a couple of months ago. It was all hush-hush while Ryanair took another run at Aer Lingus.

Pan Am landmark: For those filled with nostalgia, this news is sad: the famed Pan Am Worldport faces the wrecking ball.

New Winglet use: This is pretty cool. Via Steve Trimble of Flight Global.

Odds and Ends: 777X ATO next month, says AvWeek; 787 and the FAA; A318

777X ATO: Aviation Week reports that Boeing’s Board will grant Authority to Offer the 777X at the next meeting, in April.

Emirates Airlines has previously said it will order 100 or more of the X to begin replacing its 777-300ERs. Lufthansa and Air Lease Corp are likely co-launch customers.

Update: The Wall Street Journal now has an article identifying British Airways and Japan Air Lines as possible launch customers.

787 and the FAA: The FAA is expected to green light this week going forward with Boeing’s proposed fixes for the battery issues in the 787, but this doesn’t mean the challenges are over for Boeing. Extensive lab and flight testing will be required, meaning it still will be some time before the grounding is lifted.

A318 Done: Bloomberg has a story about the Airbus A318 and its dried-up sales. It was never a good seller.

Bombardier rolls out CSeries FTV 1 and more

Bombardier last week rolled out (sort of) CSeries CS100 Flight Test Vehicle #1 and revealed FTVs 2, 3, 4 and the start of FTV5.

Officials are sticking with their timeline that the first flight will be by the end of June. We think they’ll try to get FTV 1 airborne in time for the Paris Air Show, but we’ll see.

It seems that it will be a race of sorts between Bombardier and Airbus’ first A350-900 test airplane as to which will be airborne first. (And before wags weigh in, we certainly hope that Boeing 787 ZA005 will be airborne for its test flights before either of the other two.)

The CSeries is running about six months later than originally planned, but well ahead of the recent programs at Airbus and Boeing. The A350 is now two years late; its A400M–we’ve lost track of how many years late this is. And the A380 wound up about two years late, too. Boeing’s 787 was 3 1/2 years late entering service, and the current grounding of the fleet is another black eye. The 747-8 was delayed two years, affected by a diversion of resources to the 787 and its own design issues.

If BBD truly gets its first flight in the air by June, and maintains schedule for Entry-Into-Service a year later, it will have a great deal to boast about that neither Airbus nor Boeing can or could do.

A great deal of the lethargy in sales–though BBD professes to be satisfied, with slots sold out into 2016–is because disappointments in the Airbus and Boeing programs have impacted the confidence in BBD’s ability to perform. Although a six month delay doesn’t help, BBD (unlike Airbus and Boeing) pretty well telegraphed one would happen. Boeing’s “creeping delay” on the 787 maddened all stakeholders. Airbus, while more forthcoming on the A350 program than Boeing on either the 787 or 747-8, nonetheless found itself playing catch-up on more than one occasion to information emerging from customers and suppliers on the 350’s program progress.

In addition to FTV 1, BBD revealed FTV 2, 3 and 4 and the beginnings of FTV 5. While the web-cast “reveal” didn’t match the hoopla created by Airbus and Boeing for their events (and nobody does it better than Boeing), the headline news was what by now has been well reported: the confirmation of a 160-seat CS300 “Extra Capacity Seating” (ECS) option. The CS300 now has a five foot fuselage stretch for a baseline seating of 135 vs the previous 130. Gross weight has been upped to maintain a 2,950nm range. We don’t have the figures and so far we haven’t found them on the CSeries website, though the floor plans of the ECS are there. The 160-seat model is with 28 inch pitch, using slimline seats that BBD says effectively feels like 29.5 inches. A 150 seat ECS has 30 inch pitch, which should feel like 31.5 inches. The high-density seating reduces cash operating costs by 8%, BBD says.

Whether it’s a 150-seat or the 160-seat model, Low Cost Carriers now have a real choice of CSeries family members. We’ve been saying for more than two years BBD needs a 150 seat aircraft (albeit we were thinking dual class, but one step at a time) to have a good family.

Here are two related, long stories about the CSeries rollout.

Part 1

Part 2

Odds and Ends: Setback on 787 ETOPS; Ray Conner profile; 777X ATO near; CSeries

Since we were in transit yesterday, here are a number of articles that are a day late in being posted here.

Boeing 787: New York Times: Setback in Boeing’s Hope for Longer Range

Puget Sound Business Journal: Steve Wilhelm has a looonnngg profile of Ray Conner and the 787 crisis.

Boeing 777X: Upgrade urged at Boeing names new program chief. Note: Tim Clark of Emirates is previously quoted as saying Boeing will begin offering the 777X within two-three weeks. We confirmed this with a second airline fleet planner during our trip this week.

Airbus A350-800: We checked with a customer, who tells us it hasn’t heard anything from Airbus about canceling the program.

Bombardier CSeries: Several articles following the “reveal” of Flight Test Vehicles 1, 2, 3, 4 on Thursday.

Bombardier takes on Airbus, Boeing

Analysts react to CSeries roll out. (This story has several links of its own.)

CSeries targets big rivals

NTSB releases preliminary report on JAL 787 incident

The factual findings are here. 48 PDF pages. The NTSB preamble to the Interim Report:

The National Transportation Safety Board (NTSB) notes that the information discussed in this interim factual report is based on initial findings from the investigation of this incident. Because the investigation is continuing , no conclusions or recommendations are being made at this time. Readers are encouraged to access the public docket for this incident (DCA13IA037) for further details about the information presented in this report.

In addition, readers are advised that the information presented in this report could change if new evidence becomes available.

The Seattle Times reports the NTSB plans public hearings on lithium-ion battery safety.

Reuters reports that the NTSB has not found the root cause of the Japan Air Lines incident.

EADS CEO Tom Enders weighs in.

 

Bombardier confirms 160-seat CSeries

Bombardier today confirmed what had been widely reported, that it is offering a 160-seat, high-density version of the CS300.

The company made the announcement in advance of its program update and the “reveal” of the first Flight Test Vehicle (FTV 1) based on the CS100.

The 160-seat model had been rumored for some time before it became public during the Farnborough Air Show last year when AirAsia considered the version. In the end, AirAsia stuck with Airbus and is now has ordered more A320 family members than any other customer.

Bombardier said the high density CS300 is available as a new-order option or as a retrofit. A second overwing exit is required.

airBaltia, a previously announced customer, will configure the CS300 for 148 passengers.

Odds and Ends: NTSB issues 787 report today; FAA readies OK; A350-800 future debated

NTSB Report Comes Today: The National Transportation Safety Board issues its preliminary report on the Boeing 787 JAL fire today, around 11am ET.  Here is the NTSB 787 page that has been updated throughout the process. We’re traveling and may not be able to pick up the report as it comes out, so Readers, please do so and post in Comments; we’ll upgrade to a fresh post when able.

FAA readies OK for 787 plan: The FAA is expected to give Boeing the green light to begin implementing its proposed plans to fix the 787 battery issues. We expect this approval to be Friday or next week. Extensive testing will be required, but the length remains unclear. The NTSB report may or may not have implications.

Ray LaHood, secretary of the Department of Transportation (the FAA is part of DOT), still has questions. See this Wall Street Journal article via Google News, so it should be readable to all. A key paragraph:

[P]ushback against a quick final decision from Mr. LaHood—who oversees the FAA and must sign off on any package of fixes—and from regulators in Japan threatens to delay the more important resumption of Dreamliner commercial flights for months, according to industry and government officials. (Emphasis added.)

And:

A team of FAA technical experts is urging preliminary approval of Boeing’s plan, and FAA chief Michael Huerta appears likely to agree within a week or so, the officials said. That would establish a framework that could allow Boeing to begin test flights as soon as the third week in March. Results from those flights would have to be analyzed by agency officials and reviewed by Secretary LaHood and his staff before Boeing could seek permission to retrofit aircraft and seek new certification. Routine certification tests for batteries take four or five weeks, according to industry officials.

A350-800 future debated: Qatar Airways’ vociferous CEO, Akbar Al-Baker says Airbus is dropping the A350-800. Airbus says it’s not. (Also here.) Aeroturbopower has this interesting post on the subject.

Bombardier Reveals CSeries today: Bombardier will have its “reveal” of the CSeries today in a ceremony that isn’t quite a roll-out in the party-like fashion usually accompanying a new aircraft type. Rather, invited guests will visit the assembly line to see the completed aircraft. BBD isn’t taking the airplane off the production line so it doesn’t lose production time. The Wall Street Journal has this description via Google News.

Fallout continues from 787 grounding

LOT wants $$, Norwegian Leases A340s: The fall-out gets worse over the 787 grounding. LOT Airlines says it wants compensation by the end of June. TUI is rebooking passengers on Boeing 767s and will refund a price differential for those paying a premium to fly the 787. Norwegian Air is wet-leasing Airbus A340s to fill in for the 787s it was supposed to get.

Aeroturbopower has an interesting analysis of the Norwegian lease cost of the A343 v 788, including some admittedly speculative costs to Boeing.

In other news:

  • Richard Aboulafia, noted aviation consultant for The Teal Group and an occasional consultant to Boeing (last job five years ago), predicts it could be 4-9 months before the 787 is back in revenue service. This is from the start of the grounding, not additional time. The prediction is in this article by Reuters.
  • Aspire Aviation analyses the Australian aviation market.

787 “super box” mimics Cessna

We’ve been reading a lot of comments from our own readers and some from more qualified analysts or experts who are constantly criticizing the Boeing proposal to have a containment box for the lithium ion battery on the 787. The gist of the criticism is that this “super box” is a bad idea that doesn’t solve the problem.

While we’ve joked that the box is a fire place, we feel compelled to point out that the Boeing solution is similar to that adopted by Cessna. Readers forget The Seattle Times published this article January 29 describing the Cessna solution, which is pictured here.

This approach, according to The Times article, is well advanced through FAA review.

The aviation industry doesn’t work in a vacuum and clearly Boeing is aware of this approach.

For those enthusiasts and more qualified critics of the super box, keep the Cessna approach in mind.