Odds and Ends: Interior options; A350 first delivery; Airbus’ Indigo order; AirAsiaX; LGA’s 75th

Interior options: “The seat market for Airbus and Boeing aircraft will require over 3.4 million seats from 2014 to 2020, “it’s an unprecedented situation for the supply chain, and challenges remain as to its ability to fulfill such high volumes over the next 5-7 years,” says Michel Merluzeau, managing partner of G2 Solutions of Kirkland (WA).

In a new report, “Aircraft Interiors Market Analysis. Part: 1 Major Airlines Seats Forward Fit and Selected Retrofit Markets,” G2 Solutions says that “incorporation of composite materials into seat structures will enable a greater range of configurations, and complement an 18-24-month In-Flight Entertainment (IFE) renewal cycle. “The proliferation of personal tablet devices has IFE becoming a complement to passenger entertainment and no longer the sole option. This will ease the pressures on IFE innovation cycles with increasing focus on software and connectivity elements displacing hardware issues over time,”

G2 reports that there will be 3.4m seats required just for Airbus and Boeing aircraft through 2020-a mere six years from now.

Part 2 of the study will address regional aircraft market opportunities for seat manufacturers and suppliers.

G2 Solutions announced the results of the study at the Passenger Experience conference in Seattle.

A350 first delivery: We believe the first deliveries of the Airbus A350 will be in December for two to launch customer Qatar Airways. Given that it’s Qatar and U-Turn Al Baker has a history of making life miserable for Airbus (and Boeing), we’re not betting the farm on this one.

Airbus’ Indigo order: Airbus yesterday announced an order from Indigo from India for 250 A320neos. We’re pretty stingy in reporting orders, but this one is noteworthy for a couple of reasons. In one fell swoop, Airbus catches up, or nearly so, to Boeing’s YTD net orders (and we didn’t even have to wait for the “5th Quarter” Airbus is famous for).

Secondly, Indigo now has more than 500 A320s on order. Indigo is one of those carriers that we have on our watch list as way over-ordering.

AirAsiaX: The low cost, long haul carrier says it might defer Airbus A350s on order, according to Reuters. The carrier also orders 50 A330neos. This is another airline from the region we have on our watch list.

LaGuardia’s 75: NYC Aviation has a nice tribute to the 75th anniversary of New York LaGuardia Airport, complete with photos.

Part 1–Boeing 757: An analysis of facts and myths

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By Bjorn Fehrm

Part 1 of 3

Introduction

The Boeing 757 was developed in the late 1970s as a replacement for Boeing’s popular 727 mid-range single aisle aircraft. Starting from the smaller 727, it ultimately grew to 180 to 230 seat capacity and US transcontinental range. With initial orders from Eastern Airlines and British Airways, the aircraft nonetheless had poor sales through most of the 1980s, picking up with a surge of orders in 1988-1990 when major deals were announced from American, Delta and United airlines.

Figure 1. Boeing 757-200 of launch customer Eastern Airlines.

Figure 1. Boeing 757-200 of launch customer Eastern Airlines.

 

Following the 1991 Persian Gulf War and recession, orders plunged until the mid-decade with a respectable resurgence. After 9/11, sales dried up and Boeing terminated the program.

Summary

  • The 757 program had slow sales in its first decade, robust sales for a few years then declining sales through most of the 1990s.
  • Sales were respectable in the late 1990s but dried up after 9/11.
  • Boeing efforts to boost sales with the 757-300 were a failure–only 55 were sold. 757F sales were a moderate success.
  • The 757-200 had strong engines for its time (especially the Rolls Royce equipped models), we dissect if this is still true.
  • With the 757 being the only narrow-body with trans-Atlantic range, what is missing from today’s Airbus A321 and Boeing 737 MAX9 to make the cut? What can be done with small changes will be answered in part 2.
  • How will a future clean sheet NSA perform compared to these three? How much of a game-changer will a clean sheet design be if it enters service 2025? We look at the answers in part 3.

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Boeing cargo forecast: 540 new 777F, 747-8F category deliveries over 20 years

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Introduction
Boeing forecasts a requirement for 540 new cargo aircraft of 80 tonnes and up over the next 20 years. This is for airplanes in the Boeing 777F and 747-8F category.

Another 250 new-build cargo airplanes in the 40-80 tonne sector are also forecast in the latest Boeing Cargo forecast for 2014-2033, issued this month. Boeing also forecasts 1,330 P2F conversions.

The forecast is premised on an expectation that cargo traffic will grow at an annual rate of 4.7%.

The forecast appears to fly in the face of conventional wisdom.

Summary

  • New-build freighter deliveries lag at Airbus and Boeing.
  • Freight is increasingly being carried in the bellies of passenger aircraft.
  • Airbus, Boeing orders for new-build freighters stalled.
  • Cargo load factors dismal.
  • IATA data points to continued challenges.

 

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Embraer becomes #3 commercial aircraft company on E-Jet families

Free content.

Introduction
Embraer is now the #3 commercial airplane manufacturer, after Airbus and Boeing and supplanting Bombardier, capturing 50% of the orders and 60% of the deliveries in recent years.

We examined the relevancy of the 100-149 seat sector Monday. Embraer is playing an increasingly important role in this sector.

The Brazilian company entered the regional jet field after Bombardier, designing its ERJ (Embraer Regional Jet) to go up against the BBD CRJ (Canadair Regional Jet), at a time when the latter created an entirely new market.

Deciding that the ERJ was no longer competitive, EMB rolled the dice and in the 1990s designed a clean-sheet jet, the E-Jet, that brought mainline cabin standards to the 70-120 seat sector.

More recently, with its CRJs outclassed by the E-Jets, Bombardier took the gamble and designed a clean-sheet CSeries for the 100-149 seat sector, a decision that still draws controversy. With the E-Jet facing economic obsolescence by BBD’s move, this time Embraer decided to bypass a new design and went with an extreme makeover, the re-engined, re-winged E-Jet E2.

Summary

  • Embraer’s E-Jet E2 is less than 50% common to the legacy E-Jet.
  • EMB claims the E2 is as efficient as a clean-sheet airplane for a fraction of the cost to develop.
  • EMB has more than 500 orders and commitments for the new E2.
  • Airbus, Boeing are also-rans in the 125-149 seat sector.
  • Mitsubishi, Sukhoi gaining strength.

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“We need more than one family,” says Embraer COO

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Now open to all Readers. (Nov. 29, 2014)

Introduction
Oct. 15, 2014: Embraer had the opportunity to design a clean-sheet airplane as a successor to the E-Jet to respond to the Bombardier CSeries, with the 100-110 seat CS100 a direct competitor to the E-190/195.

But after Airbus and Boeing launched the A320neo and 737 MAX families, including the small A319neo and 737-7 MAX, officials chose the more conservative play to re-engine the E-Jet at an estimated cost of $1.7bn. An entirely new airplane meant up-sizing to be directly competitive with the CS300 and the Baby Airbus and Boeing. This would have been a crowded field that didn’t make sense.

That said, this is an industry that requires long-term planning. Luis Carlos Affonso, SVP of Operations and COO Commercial Aviation, says Embraer needs more than one family of airplanes. The question is, what becomes the next family.

Summary

  • Re-engining the E-Jet was the best bet for Embraer.
  • Strong customer base provides ready market for the E-Jet E2.
  • Another family of airplanes could be a turbo-prop, taking advantage of Bombardier’s weakeness; or
  • Another family would mean up-gauging into the 130-150 seat or higher sector, the traditional domain of Airbus and Boeing.

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Leeham News launches Premium plan, companion to free content; engineer joins staff

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Leeham News and Comment (LNC) today launched a Premium subscription plan as a companion to free content.

LNC has provided news and commentary since February 2008, providing industry-leading information and insightful analysis, principally focuses on Airbus, Boeing, Bombardier and Embraer but also including emerging challengers to the Big Four OEMs, the leading engine manufacturers, suppliers and airline news.

LNC has been a leading resource of news and comment throughout the commercial aviation industry and its professional followers in the aerospace supply chain, investment analysts and the media.

Since the first of this year, LNC increasingly provided more and more technically-based content. This content is valuable and supplements the industry-leading news and reporting that has been provided since 2008. We are pleased to announce the addition to our staff, Bjorn Fehrm, who focuses on technical evaluation and complements the strategic expertise of Scott Hamilton, the founder of LNC and Leeham Co. consultancy.

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Embraer’s big bet on its largest airplane yet

Introduction

Embraer is days away from the roll-out of its biggest airplane project yet and one that has the potential to make its biggest inroads yet into the global defense market: the KC-390.

Rendering of KC390 tanking two Embraer AMX fighters. Source: Embraer

Rendering of KC390 tanking two Embraer AMX fighters. Source: Embraer

The airplane, with a fuselage cross-section the size of the Boeing 767, challenges the Lockheed Martin C-130, a venerable aircraft that has been updated throughout the decades since it first entered service in 1956. Despite this modernization, Embraer believes the time has come for a modern design and a multi-mission capability that far surpasses that of the C-130, with higher productivity of a jet aircraft vs a four-engine turbo-prop.

KC-390 3D view with main data. Source: Leeham Co

KC-390 3D view with main data. Source: Leeham Co

Summary

  • Embraer sees a market for 728 KC-390s in 77 countries, excluding the US, Russia, China and Europe.
  • The KC-390 is half the price of the Airbus A400M and about the size of the Lockheed Martin C-130.
  • Launched with paid development and an order for 28 aircraft from Brazil to fulfill the country’s unique requirements.
  • Typical mission capabilities will be: Cargo 7 pallets, Displacement of 80 soldiers, air dropping of 86 paratroopers, transporting 1 Black Hawk helicopter or one LAV25 or 3 Humvees, Rescue missions, Air tanking of 2 aircraft or helicopters.
  • The KC-390 flies at M0.8 and will therefore finish missions in two thirds the time of the C-130 Hercules (which flies as M0.5). This will also result in more missions flown per day i.e. more airlift capacity.

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Assessing the 100-149 Seat Sector

Introduction
Oct. 12, 2014, (c) Leeham Co.: The 100-149 seat market sector has long been criticized as irrelevant because of a string of poor-selling aircraft. Boeing officials even labeled this a Bermuda Triangle. The critics fail to recognize, however, that except for the Bombardier CSeries and the Embraer E-195 stretch based on a clean sheet design, there hasn’t been an airplane specifically designed for this sector since 1983. That was the British Aerospace BAe-146, which despite being powered initially by poor engines and having a cramped cabin, sold moderately well.

The early derivatives, the Boeing 737 Classic, and the McDonnell Douglas MD-80, did well. (The MD-80, while capable of seating up to 172 in shoe-horn configuration, was principally operated within the 130-150 seat layout.) But as fuel prices increased, derivatives began to lose their appeal because they weren’t optimized for the market. Engines then in use couldn’t keep up with the rising cost of fuel and airframes designed in the 1960s/70s/80s were no longer aerodynamically efficient as required for the changing fuel environment.

Summary
• Until the Bombardier CSeries and Embraer E-Jet, there hadn’t been an airplane specifically designed for the sector since 1983.
• Engine technology and airframe aerodynamics didn’t keep up with the demands of rising fuel prices for derivative designs.
• Airbus and Boeing are ceding the sector.
• Bombardier and Embraer will “own” the sector.
• There is a valid market for the 100-149 seat sector.

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Odds and Ends: AA swapping A319s for A321s; Cancelled orders; CSeries; CFM LEAP enters flight testing

American swaps A319s for A321s: This is what Flight Global reports.  AA placed a large order to the Airbus A319ceo in 2011 but, having since merged with US Airways which has a large number of the small Airbus that can be redeployed on AA routes, the combined carrier will instead upgauge to the A321, Flight reports.

AA will take 28 A319ceos instead of the anticipated 65.

Cancelled orders: Aviation Week has a blog item listing a bunch of orders placed by airlines that were cancelled before delivery. AvWeek acknowledges the list is hardly all-inclusive. So, Readers, how about adding to the list? Let’s go all the way back to 1945, and this can be globally. We’ll start with American Airlines and Pan Am canceling the Republic Rainbow.

CSeries: Bombardier posted a video update of the CSeries FTV 4 tour to customer Republic Airways Holdings here.

CFM LEAP: The CFM LEAP-1C, the engine launched for the COMAC C919, entered flight testing. Reuters has this story and Aviation Week has a similar piece.

 

 

New and Derivative Airplanes: Some good, some not: Part 2

Part 2 of two parts.

With multiples and multiples of billions of dollars at stake to develop new airplanes, and the billions of dollars of cost overruns at risk, it’s understandable the Airbus and Boeing are shifting to looking at derivatives and incremental improvements now for the lower-risk and ability to “harvest” technology across family lines.

This is hardly new. Airframers have been doing this since the Douglas DC-1 prototype begot the DC-2, which led to the DC-3. The Douglas DC-4 was the basis for the DC-6 and DC-7, for which there were A, B and C versions. Lockheed revamped the L-049 Constellation through several major upgrades (the -649, 749, 1049 and 1649, with several sub-sub-types in between). Convair created the CV-240 and revised it twice with the CV-340 and 440. The Martin 202 became the 303 (dumped after design issues with the 202) and the 404.

The trend continued into the jet age. Douglas created the DC-8-10/20/30/40/50 on the same basic airframe and really went to town with the DC-8 Super 60 Series. The DC-9-10 became the -20/30/40/50, the Super 80 (in four variants) and the basis for the MD-90 and MD-95. Boeing’s ground-breaking 707-120 became the 138/227/320B/C, the 707-020 (more commonly known as the 720), the C-135/KC-135 and a number of other military variants. The fuselage was the basis of the 727, 737 and 757. And so on. (Text continues below the photo.)

Later this month, we will unveil a new, updated Leeham News and Comment with a combination of paid and free content. Watch this space for more information.

Later this month, we will unveil a new, updated Leeham News and Comment with a combination of paid and free content. Watch this space for more information.

European manufacturers of the early jet age followed the same pattern. There were four commercial versions intended for the deHavilland Comet. The Hawker Siddeley came in multiple versions, as did the British Aircraft Corp. BAC-111.

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