Odds and Ends: Supply chain demands; Southwest hints?; Retrospective on A320/737 replacements

Supply chain demands: Earlier this week, we talked about the prospect of production wars as Airbus and Boeing ramp up over the next five years, combined with the new entrants and the new offerings from Bombardier and Embraer.

We noted that this will mean opportunity and risk for the supply chain. Ryan Murphy from Salem Partners has a long analysis the starts with the finishing sector but which goes beyond this to discuss the broader implications. It makes for an interesting read.

Southwest: Hints of things to come? Yesterday we wrote about Southwest Airlines and the demise of the Wright Amendment that restricts travel from Dallas Love Field. We suggested several routes that Southwest would launch from Love once the Amendment passes into history.

Here’s a display Southwest erected on its countdown to the end of the Wright Amendment. We think it hints at things to come. Going clockwise: Chicago, New York and Charlotte seem to be where the airplanes are going. Then Los Angeles and Salt Lake City seem to be implied destinations. But the last one? Boise, or some other obscure city?

Or are we reading too much into the placement of these airplanes?

Source: Dallas Morning News

Our thoughts:

WN Love Field

Retrospective: We were looking at previous posts for some specific information and in the process re-read one about replacing the Airbus A320 and Boeing 737. The post dates from 2009. In light of subsequent events, it makes for interesting re-reading. We discuss the internal views of Airbus and Boeing about replacement or re-engining their aircraft and the engines from Pratt & Whitney and GE Aviation/CFM. We also touch on Boeing leaning toward not replacing the 777.

Retrospective, Part 2: Airchive has a nice set of historical looks at the development of the Boeing factory at Everett: Part One and Part Two.

Odds and Ends: Airbus optimistic on A380 sales; second A350 joins test fleet; CSeries factory progress

A380 Sales: Orders for the Airbus A380 have been dismal, but Tom Enders, CEO of Airbus parent EADS, sees a turn-around in sales. With the forthcoming Boeing 777-9X, which at 400 seats is considerably smaller than the 525-seat A380, Airbus sees the need to undertake Performance Improvement Packages (PIPs) to improve the economics of the A380. Tim Clark, President of Emirates Airlines and the largest customer by for the A380, has publicly said he wants to see the A380’s engine makers (Engine Alliance in his case) incorporate newer technology from the GEnx and the 777X’s GE9X and Pratt & Whitney’s GTF into the GP7200. The GP7200 is a JV of GE and Pratt & Whitney.

Airbus is also offering an 11-abreast coach seating in the A380, which would add 40 more seats and lower the cost per available seat mile (CASM) accordingly.

The A380 has proved more economical than Airbus expected, but needs a large load factor of at least 75% (393 passengers at the 525 seat configuration) to be profitably, Enders said. In today’s environment, this is achievable but it also demonstrates the risk inherent to Very Large Aircraft (VLA). According to our airline sourcing that has analyzed the airplanes, smaller aircraft, such as the 777X, Airbus A350-1000 and Boeing 787-10 have similar seat mile economics but lower plane-mile costs without the capacity risk. One airline tells us that “if you can fill the A380 and 747-8,” the airplanes have their place. The four-engine VLAs also are better in the hot-and-hgih environment for engine-out and field performance. But clearly these high capacity and hot-and-high markets are limited.

Enders also commented on the progress of the A350 flight test program. This story has detail.

A350 Flight Testing: The second Airbus A350 flight test vehicle has joined the test program.

CSeries Factory: Airchive has a long look at the program in building the new factory for the Bombardier CSeries.

Odds and Ends: Next phase for CSeries; the C-17

Next phase for CSeries: Canada’s Financial Post has a report on how the Bombardier CSeries, powered by the Pratt & Whitney Geared Turbo Fan engine, is “ushering” in a new era of quiet flight.

As we noted in a post last Monday, the engines are key to the success of the CSeries, given the promised sharply lower noise profile and fuel burn.

Speaking of noise, a noisy crowd appeared before a town hall meeting in Toronto where Porter Airlines’ proposal to fly the CSeries into the downtown Toronto City Airport was the topic. The airport, located in the lake a few hundred yards off the shoreline, is highly noise sensitive. Porter placed a conditional order for up to 30 CS100s for operation out of the airport, which is currently restricted to turbo-props for commercial service. The low noise promises for the CSeries is key to Porter’s conditional order, which will be firmed only if a tripartite governmental agreement lifts the jet ban.

Aviation Week, meanwhile, has this report about the first flight and the challenges facing the flight test program, which is currently planned for one year from last Monday’s first flight.

Keeping the C-17 alive: Boeing announced the end of production of the C-17 in 2015, but Defense News has an article suggesting how the C-17 might live on.

CSeries takes to air for the first time; PW also conducting own tests with new GTF engine

Update: First flight touchdown at 12:24 EDT, 2 1/2 hours.

Original Post:

Bombardier’s multi-billion dollar gamble to leap from regional airliner manufacturer into the mainline arena took off this morning at about 9:54 AM EDT. The CSeries CS100 Flight Test Vehicle 1 took to the air in clear skies at Montreal Mirabel Airport.

BBD’s flight tests are scheduled to last 12 months. There will be five Flight Test Vehicles based on the 110-seat CS100. Two more FTVs, based on the 135-seat (two class) CS300 will join the program later.

The CS100 is planned to enter service 12 months after the first flight; the CS300 is planned to enter service six months after the CS100.

Bombardier will be testing and monitoring all flight characteristics, performance and systems parameters.

Engine maker Pratt & Whitney will be keenly watching the test flights and evaluating its new engine, the P1000G Pure Power Geared Turbo Fan. This is PW’s multi-billion dollar bet to become a major player again in commercial transports. The GTF has been in development nearly 30 years.

PW, of course, spent the last several years testing the GTF as the company narrowed in on the design that has now been chosen for five platforms: the CSeries, the A320neo family, the Mitsubishi MRJ regional jet, Embraer’s E-Jet E2 re-engine, and a shared position on the Irkut MC-21 from Russia.

PW promises fuel savings of up to 16% over today’s engines, a point better than the competing CFM LEAP. It promises reliability as good as its V2500 on the A320 family. PW undertook years of tests on the ground and flight tests on an Airbus A340 and a PW-owned Boeing 747SP, but flight tests on the CSeries-the first mating of the new engine to the first of the five platforms-will be closely scrutinized to see if performance validates all the tests.

Robert Saia, vice president of PW’s Next Generation Product Family, tells us that ground tests and PW’s Flying Test Bed (FTB) provided the data PW needed to make its promises for the engine. Validating this data on FTV 1 is only part of the engine side of the test program. Overall power capability, specific thrust requirements (notably for go-around situations and spool-up, or re-acceleration, time) will be run during the flight testing.

PW promises an engine that will enable the CSeries to have a 70% smaller noise footprint than its in-production competitors flying today, the Boeing 737-700 and Airbus A319. But this will be the first time the GTF is flown on the plane for which it was designed, so acoustical tests will be performed.

Proving the CSeries and the GTF are as quiet as promised is especially important to Bombardier. It’s sold the airplane to airlines serving noise-sensitive airports in London and Sweden. Canada’s Porter Airlines has a conditional order for up to 30 CS100s for use at Toronto’s downtown City Airport, where noise is an especially sensitive issue.

Acoustical tests don’t have to be performed at these airports, but may be done at any airport that has a certified, noise-calibrated system.

Another key element PW will be watching is the electric communication between the engine and the cockpit and validating maintenance troubleshooting guidelines that will be given to airlines, which must be compatible with the flight manual.

CSeries first flight may be Sunday, says Reuters

The thrice-delayed first flight of the Bombardier CSeries may come Sunday, reports Reuters.

We previously posted some thoughts on the pending first flight. We expanded on these thoughts in our e-mail newsletter Aug. 26. Below is the entire newsletter.

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CSeries edges closer to first flight, as payoff for gambles await Bombardier and Pratt & Whitney

The Montreal Gazette did a little digging with Canadian regulators and came up with this interesting piece, deducing the first flight of the Bombardier CSeries will come within the “next 11 days” (the story was dated Aug. 19).

The Gazette also reported that the CSeries test program will extend to May 2015. Bombardier says this includes the CS300, which has an entry-into-service timeline roughly 12 months after the CS100. On Aug. 19, several Canadian media reported a new analyst note concluding that EIS of the CS100 will slip into early 2015, something we also suggested in an earlier post. The Gazette also quotes from the analyst note.

Bombardier has completed slow speed taxi tests (noted in our morning post of Aug. 19). Bombardier’s dedicated CSeries website is here and a number of YouTube videos are here.

The first flight, of course, while a major milestone is only the beginning of a testing program that BBD says will take a year and some believe will take longer. Since this is the first clean-sheet design in the 100-149 seat category (or even up to 200 seats) since the development of the A320 in the early 1980s, and it is the first airplane with the Pratt & Whitney Geared Turbo Fan engine, there are enormous stakes riding on the program. The CSeries is a huge gamble for Bombardier, its bet to move from the regional jet era it invented to mainline jets, into a sector largely abandoned by Airbus and Boeing but which has drawn fierce reaction from Airbus with aggressive pricing for the larger A320.

For Pratt & Whitney, the CSeries flight test and subsequent EIS is the culmination of a research-and-development gamble of more than 20 years to regain its once-dominant place in single-aisle aircraft power supply.

Since CFM retained the exclusive supplier agreement for Boeing on the 737 MAX, and because CFM so far has won about half the orders for engines on the A320neo, PW won’t reclaim the dominant position it had in the early years of the jet age. But With the A320neo, PW has half the orders, a vast improvement in market share from its IAE V2500 engine on the A320ceo family. But PW’s GTF gamble with CSeries led to the selection by Airbus for the neo, and along with the Mitsubishi MRJ sole-source engine supplier followed by a shared source on the Irkut MS-21 and more recently the sole source on the Embraer E-Jet E2, PW is clearly back as a major player.

Bombardier’s flight tests will validate (one presumes) the promises made by BBD and PW for the engine-airframe combination: the quietest engine, the most fuel efficient engine, the most economical engine-airframe combination.

The Boeing 787, for all its difficulties, brought a new level of excitement to aviation with its ground-breaking technologies. The A350 XWB didn’t have the same panache, coming behind the 787 as it did. If the CSeries lives up to its promises in flight testing, we believe the orders will start coming. The aviation industry has become the State of Missouri motto, “Show Me,” as a result of the program delays at Airbus, Boeing and now BBD. We look forward to a program that goes smoothly after first flight.

737 MAX may share NG improvements still to come, which might include more seats

Boeing’s 737 MAX, still weeks away from design configuration freeze and still with lots of detailed design to come, may share improvements still to come on the current 737 NG.

The head of the MAX program, Keith Leverkuhn, vice president and general manager, wouldn’t confirm or deny a report by Aspire Aviation that the MAX family will have 6-9 more seats through interior changes, the use of slim line seats and door changes when asked during Boeing’s MAX briefing yesterday with an international crowd of journalists.

Citing unidentified Boeing sources, Aspire reported:

  • Boeing to modify 737 MAX 8 doors to add around 9 seats;
  • 737 MAX 8 to meet 13% fuel burn reduction per seat target after door modification;
  • Door modification has negligible impact on MEW; and
  • 737 MAX 7 & MAX 9 also likely to have around 9 more seats.

Leverkuhn told the media that Boeing was satisfied with the current configuration of the airframe of the NG and MAX shares this configuration. Although Leverkuhn said Boeing had no intentions of changing, it still would talk with customers–leading to the obvious conclusion that Boeing wasn’t saying a firm “no” to the possibility.

We talked with him a few minutes alone later in which he clarified his earlier comments. Leverkuhn told us that while there will be no changes to the doors on the MAX which would allow more seats, the NG program is considering interior configurations that could lead to more seats and the MAX and NG programs closely follow developments and determine what can be shared between NG improvements still to come and the final MAX design.

Airbus in January announced a space-flex program that includes two new doors, enabling high density capacity to grow to 236 from 220. Airbus previously began offering a revised aft galley/lav combination in the A320 to permit three more seats, to 153 in two-classes. Boeing has been studying similar changes, according to our market intelligence.

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Odds and Ends: Fixing the 787; PW GTF; ANA to retire 747s

Fixing the 787: Avionics magazine has a long article on fixing the Boeing 787 battery issues.

PW GTF: The Hartford Courant has a piece profiling the quiet nature of the Pratt & Whitney Geared Turbo Fan engine. While news articles talk about noise, this is pretty abstract for readers. Bombardier has the best, single source we’ve seen for noise illustrations, with several links within this site. Even that is somewhat abstract, so BBD has this link to compare noise with urban sounds.

ANA to retire 747s: They’ll be gone this year. JAL retired them in 2011. Good luck, Airbus, selling them the A380. ANA also returns the 787 to service Saturday.

  • We’re at Boeing today and tomorrow for Paris Air Show briefings. Look for 737 MAX and 777 (today’s model) postings. Everything else is embargoed to June 11 (Current Market Outlook) and June 14 (everything else).

Sizing up engine market share on the A320 family

While competition between Airbus and Boeing snares nearly all the headlines and all the “sex,” competition for engine orders is less sexy and receives less attention.

Part of this is because of the increasing trend toward sole-sourcing. The Boeing 737 has been sole-sourced by CFM International since the creation of what is now called the Classic series: the 737-300/400/500. Pratt & Whitney believed at the time Boeing was upgrading the 737-200 that airplanes were up-gauging and bet its future on the Boeing 757 size. It was one of the classic corporate blunders of all time.

Shut out of the 737, P&W joined with Rolls-Royce and MTU to build the International Aero Engine V2500 for the Airbus A320 family. IAE came to the table late, giving CFM a solid head start on the program with a variant of the CFM 56 that powers the 737 Classic and later the 737 NG.

IAE trails to this day, but has done a remarkable job of coming from behind. CFM tends to be favored on the A319 and A320 while IAE is the preferred engine on the larger A321. IAE offers more thrust and better economics on the A321 while the CFM has better economics for the smaller Airbuses. CFM’s reliability is legendary and tends to be better than the V2500.

The blog PDXlight has done a marvelous job of dissecting the engine market share of the A320 family for the New Engine Option. We asked PDXlight to do the same exclusively for us for the A320ceo family. The results are below the jump.

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Tired of kerosene smell ingested into the cabin on start-up? Hope for this

In the November election, Washington State and Colorado voters approved recreational use of marijuana. As anyone who ever tried MJ knows (except a certain former President, who says he didn’t inhale), MJ has a sweet odor that is very distinctive.

Who has flown an airplane and hasn’t smelled that pungent odor of jet fuel being sucked into the cabin now and then during push-back and start-up (except maybe that former President, if he didn’t inhale then, either)?

Ballard Biofuel in Seattle may have the answer. Let’s all inhale.