Fundamentals of airliner performance, Part 2.

By Bjorn Fehrm

In our first article on how to understand the fundamentals that make up airliner performance we defined the main forces acting on an aircraft flying in steady state cruise. We used the ubiquitous Boeing 737 in its latest form, the 737 MAX 8, to illustrate the size of these forces. Leeham logo with Copyright message compact

Here a short recap of what we found and then some more fundamentals on aircraft’s performance, this time around the engines:

When flying steady state (Figure 1) we only need to find the aircraft’s drag force to have all important forces defined.

Lift with downforce

Figure 1. Elementary forces acting on an aircraft at cruise. Source: Leeham Co.

The lift force is given as equal to and opposite to the aircraft’s weight and the tail downforce that we need to add to this was small. We also presented the two classes of drag that we will talk about:

  1. Drag independent of lift or as we often call it drag due to size as almost all drag components here scale with the aircraft’s size.
  2. Drag due to lift or drag due to weight as we call it as this drag scales with weight when one flies in steady state conditions.

We could see that the aircraft’s flight through the air created a total drag force of 7900 lbf, Figure 2 ( lb with an f added as we prefer to write it as this is a force and not a measure of mass. Mass we denote with just lb or the metric units kg or tonne = 2205 lb).

Drag components

Figure 2. Drag of our 737 MAX 8 and how it divides between lift and non lift drag. Source: Leeham Co.

We also learned that if the drag is 7900 lbf then the engine thrust is opposite and equal. It is then 3950 lbf per engine when cruising at our mean cruise weight of 65 tonnes or 143.000 lb on our 1000 nm mission. Drag due to size consumes 63% of our thrust and drag due to weight 37%. Read more

Odds and Ends: Goldman Sachs on CSeries; Embraer in China; A350 gets FAA certification;

CSeries: Bombardier presented to the Goldman Sachs Industrial conference this week. Goldman’s take:

  • CSeries test flight: BBD believes it can achieve the significant acceleration in flight test hours per month required to get to EIS because more aircraft are moving in to testing and because it did testing during the grounding. FTV4 is supposed to be in the air in weeks, and FTV5 in early 2015. BBD does not see any one or two major challenges remaining in flight test, rather just a need to get through total hours.
  • CSeries demand: BBD says it is on track for its 300 firm order by EIS target. When asked if anything could come from the current Zhuhai Air Show it said it is not a place for signing, and China tends to order in service jets.
  • CSeries impact on P&L: BBD says the CSeries is likely to be dilutive to the P&L as it ramps from unit 1 to full rate production, which could be a near three year process. Early aircraft would be more dilutive than later aircraft.
  • CRJ update: BBD believes they can maintain current CRJ production rates, but will clearly need success in current order campaigns to do so.

Goldman has a Sell rating on BBD.

Embraer in China: Embraer is shifting its sales strategy in China, failing to gain much traction with the mainline carriers, according to Bloomberg. Now it’s going to concentrate on start-up airlines.

EMB appeared at the same Goldman conference as BBD. Goldman’s take:

  • Overall Embraer continues to believe it can keep production relatively flat from current E-Jets to E2. It thinks 2015 and 2016 currently look solid. 2017 is a bit more of a question mark, but the timing of EIS of each E2 aircraft helps – largest E-Jet backlog (E175) has latest E2 EIS, and all aircraft are built on the same line. 2015 delivery mix will be similar to 3Q14 mix. Orders are likely to be in the 5-15 per range, or come from conversion of US options. ERJ says in the scenario where Bombardier does not refresh CRJ, E-Jets could become a substantial piece of the regional jet market, along with Mitsubishi (which it says is a solid aircraft).

Goldman has a Neutral (Hold) on EMB.

A350 certification: Airbus obtained certification for the A350-900 from the Federal Aviation Administration Wednesday.

Asian airline market: overheated, balanced or just some spot troubles?

The Zhuhai Air Show, underway this week, comes against the backdrop of rising concerns–and large orders announced in recent weeks–of an over-ordered Asian market.

We’ve expressed concern about the large number of orders at Lion Air and AirAsia Group and AirAsia X–these two airlines alone have about 1,000 orders of various Airbus and Boeing types–and the proliferation of low cost airlines for which a shake out is inevitable. We also have expressed concern about India.

Two reports were issued in recent weeks, one arguing Asia is not over-ordered and the other taking a much deeper dive into the entire Asian market.

Lessor CIT Aerospace concludes not only is Asia not over-ordered but China is vastly under-ordered.

The Centre for Asia-Pacific Aviation (CAPA) issued a 72 page study that examines Southeast Asia, India and China. CAPA concludes the LCC market is only in its infancy in China, India continues to be a financial disaster and Asian airlines are struggling for profitability.

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Zhuhai Airshow: China’s aircraft industry is gaining speed

The 10th Chinese airshow at Zhuhai opened today. It was a day with fewer announcements than expected from the usual suspects (Airbus, Boeing…) but the Chinese industry did not disappoint. China is now showing more and more of its coming might as a player on the aeronautics arena.

The most prominent displays at this show were on the military side, where China has two stealth aircraft projects flying (the large Chengdu canard J-20 and the smaller Shenyang J-31) while their canard Chengdu J-10 was flying the display circuits overhead (Figure 1).

J-31 Kopie

Figure 1. Chinas latest fighter developments; the J-31 and J-20 stealth fighters and the canard J-10. Source: China internet.

All aircraft are of latest structural and aerodynamic design if not in engines and systems. This is a big difference to previous shows where the Russian Sukhoi and MIG aircraft and their local copies did the flying display until 2008. Since then everything has changed and now China and USA are the only countries in the world with two different stealth designs flying. USA has one in operation (F-22) and one close to (F-35) whereas China still has many years to go until they have their new aircraft operational. But it is significant that the old aeronautical behemoths Europe and Russia have none respective one (PAK-50) stealth fighter in flight test.

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Boeing 737 MAX 8 as a long and thin aircraft and how it fares in general versus Airbus A320neo.

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By Bjorn Fehrm

Introduction

Over the last weeks we have looked at Boeing’s 757 replacement possibilities on its long and thin network niche, including a ground breaking launch interview for the A321neoLR with Airbus Head of Strategy and Leeham logo with Copyright message compactMarketing, Kiran Rao. In the series we have seen that the A321neo has the potential to replace the 757-200 on long and thin international routes. Boeing’s equivalent single aisle entry, 737 MAX 9, has problems to extend its range over 3,600nm. It is too limited in the weight increase necessary to cover the longer range.

Many have asked how the less- restricted Boeing 737 MAX 8 would fare, suitably equipped with the necessary extra tanks. This is the subject of this week’s sequel on the theme long and thin. At the same time we look at Airbus entry in this segment, the A320neo, to see how it stacks up to the 737 MAX 8, both in their normal 1,000 to 2,000nm operation and then also in a long and thin scenario.

Let’s first summarize what we found so far in our four articles around the Boeing 757 and its alternatives:

  • The Boeing 757-200 with winglets can serve international routes with city pairs up to 3,500nm. The rest of its range capability (about an additional 500nm) is needed for unfavorable winds and reserves.
  • The A321neo has the capabilities to be extended to cover the range of the 757-200. This was also announced by Airbus during our series. The improvements are an increase in range of 500nm by virtue of three extra center tanks and an increase in max takeoff weight of 3.5 tonnes ( 7,400 lb). The efficiency improvement over 757-200 would be 25% with a small decline in passenger capacity (162 vs. 169 seats) in a typical First, Premium economy and economy cabin.
  • Boeings 737 MAX 9 fares less well. While it has the wing to fly the range, the aircraft’s squat stance hinders the aircraft to cant the wing to generate the necessary lift for an increased takeoff weight. MAX 9 can’t rotate to more than 70% of the angle of an A321neo. Subsequently the take off distances get too long with any weight increase.
  • Boeing’s New Small Airplane study covers from 130 to 240 seats and evaluates both single and dual aisle alternatives. The big question mark is when an entry into service (EIS) is necessary and therefore when a launch decision has to be taken. We think after the 777X has entered flight test in 2018/19 for EIS 2025. Boeing’s CEO, Jim McNerney, says he sees EIS as 2030 for a new small airplane. We argue this risks missing the boat.

Summary

  • The 737 MAX 8 is 1.5m (5 feet) longer than A320 with a 2.5m (8.2 feet) longer cabin. This brings a 12 seat higher capacity, everything else being equal. The result is that the MAX 8 beats the A320neo on per seat efficiency while being worse on trip efficiency.
  • The MAX 8 has a range on internal fuel of 3,700nm. This makes it suitable for extending the range up to 4,000nm with smaller changes. It thereby is probably Boeing’s best bet of offering a long and thin aircraft before the New Small Aircraft (NSA) comes to market. Its major drawback is a 33 seats reduction in capacity compared to 757-200 when both are configured for long and thin.
  • A320neo is less ideal to extend to long and thin. It requires several extra fuel tanks to get to 4,000nm nominal range and then there is too little space left for luggage.

737 MAX8 overlaid with A320neo

Figure 1. Boeing 737 MAX 8 overlaid with Airbus A320neo. Source: Leeham Co.

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Odds and Ends: 787 donation; Alenia sues Bombardier over CSeries; 2016 777 delivery slots opening up

787 donation: The Boeing Co. handed over 787 test airplane #3 (ZA003) to the Museum of Flight Saturday in an elaborate ceremony marking an unprecedented donation of a modern airliner to an aviation museum.

B787 ZA003 Logos

Boeing 787 ZA003, which went on a world sales tour, was donated to Seattle’s Museum of Flight Nov. 8, 2014. The logos of customers bracket the #2 door. Photo by Leeham News and Comment. click to enlage.

To be sure, the donation was made possible by the fact that ZA003 (and 002 and 001) can’t be sold due to the massive rework necessary, and these three airplanes have been written off for more than $2bn. But this doesn’t make the event any less significant.

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Del Smith, aviation icon, dies

Del Smith, an icon in aviation for decades, died in Oregon.

Smith was the founder of Evergreen Aviation, an MRO in Arizona and the highly regarded air museum that houses the Spruce Goose in Oregon.

Evergreen cargo airlines was widely believed at one time to be owned by the CIA. The MRO in Marana (AZ) was one of the top airliner graveyards. It is now under new ownership.

The museum in McMinville (OR) has been regarded as one of the finer ones in the country. It’s been mired in controversy over allegations Smith failed to pay for the Spruce Goose, the huge wooden airplane designed by Howard Hughes, per the contract to buy the airplane.

Evergreen Airlines was the first operator of the Boeing 747 Dreamlifters, a contract now held by Atlas Air.

We met Smith on several occasions. Always affable, Smith never admitted (to us, anyway) whether Everegreen had CIA connections.. His enthusiasm for aviation history was always infectious.

Odds and Ends: Rescuing a polar bear cub; new turbo-prop, sort of

Rescuing a polar bear cub: Long-time readers of this column know we’re fascinated with polar bears, so when we received the following press release, we couldn’t help but share the story with you.

Mi-26 saves polar bear cub

The crew of a Russian Mi-26 military helicopter from the Eastern Military District Army Aviation airbase saved a baby polar bear from starving to death in the Arctic, after the young bear became separated from its mother.
Polar bear cubThe Mi-26 was carrying out a routine transport flight in the Arctic zone, delivering goods from Anadyr to Wrangel Island, when one of the crew spotted a lone polar bear cub wandering along the Chukotka shore. The crew carried out several sweeps of the area, but there was no trace of the cub’s mother. The decision was therefore taken to pick up the polar bear cub.

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Airbus, Boeing freighter demand forecasts optimistic, says P2F company

Special to Leeham News

By Cliff Duke
LCF Freighter Conversions

I have mapped out below the last five years of OEM forecasts (Boeing World Air Cargo Forecasts and Airbus Global Market Forecast data) on widebody conversions calibrated against the actual widebody aircraft conversions redelivered and the current respective order books. If this is half right, it suggests that if in 2010 you were a widebody aficionado and you set your stall out on the Boeing or Airbus 20 year forecasts published that year, you would, reading their 2014 forecasts, now be looking at a 46% reduction in that forecast and your 2010 business plan might be developing cracks.

In terms of performance to date, a quarter the way through the 20 year 2010 forecast (assuming an equal spread of conversions across the 20 years of the forecast) we are currently some 70 conversions behind the Boeing 2010 forecast, a 50% drop off from where we thought we would be. It looks unlikely that the variance can be recovered in the remaining 15 years of the 2010 forecast. In the meantime Boeing and Airbus have updated their 20 year forecasts, and the overall drop off forecast is significant.

One question is, have the OEMs now updated their outlooks enough? Could both forecasts still be too optimistic and could our 2010 investor be looking at a further 50% drop off when revisiting the OEM forecasts in five years’ time (2020)?

LCF Conversions says the Airbus and Boeing 20 year freighter demand forecast have been substantially over-optimistic. Click on image to enlarge. Source: LCF

Figure 1. LCF Conversions says the Airbus and Boeing 20 year freighter demand forecast have been substantially over-optimistic. Click on image to enlarge for crisp image. Source: LCF

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MD-11’s final pax flights contains lessons for McBoeing as NSA targets 2030

  • Boeing’s CEO, Jim McNerney outlines his vision for the next New Small Airplane in this report from Reuters. We believe this will cement Airbus’ dominance in the single-aisle market for the next 15 years.

A retrospective of the McDonnell Douglas MD-11 and the last passenger flights for enthusiasts contains lessons for Boeing, or McBoeing as many still call the combined companies.

Leeham logo with Copyright message compactAviation Week’s story by highly respected technical reporter Guy Norris contains this key paragraph:

Despite its many technical advances, most notably on the flight deck, the MD-11 was handicapped from birth by its derivative dependence on the obsolete DC-10.  Created on the eve of the era of the fuel-efficient big twin, the MD-11 emerged as a committed three-engined product too early to be redesigned around the new generation of big turbofans. Notoriously starved of serious investment by its ‘MD’ leadership, all attempts by the Douglas product development group to develop either twin-engined or larger stretched versions of the MD-11 sadly came to nothing. (Emphasis added.)

Boeing, burned mightily by the twin program development debacles of the 787 and 747-8, isn’t about to take any more “moonshots,” says CEO Jim McNerney. Yet Boeing is now at a crossroads where another moonshot is needed.

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