Next Gen turboprop R&D continues at Pratt & Whitney

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Introduction

Maria Della Posta, SVP Sales and Marketing, Pratt & Whitney Canada

April 5, 2015, c. Leeham Co. Pratt & Whitney Canada (PWC) continues to develop the next generation turbo prop engine despite little interest from Bombardier for a replacement for its slow-selling Q400 or from Airbus, 50% owner of ATR, dominant producer of this type of aircraft.

Maria Della Posta, SVP of sales and marketing, said PWC is confident demand will prevail over the current lack of interest to see a new airplane program launched as early as 2016 or 2017–though she hedges that this could slip a year or two.

Summary

  • In the meantime, PWC continues to undertake Performance Improvement Packages (PIPs) for its ubiquitous PW100 series that is now in its 38th iteration.
  • Emerging market ambitions could create new opportunities for PWC to put its next engine on new entrant turbo prop producers.
  • Airlines seek a new, larger turbo prop than the Q400 and ATR 72.

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Bjorn’s Corner: Lighter fuselage materials and what they bring

April 02, 2015; There is different information whether Boeing will adopt new Aluminum Lithium based alloys for the fuselage of the up and coming 777X, our latest info is that this is not yet decided.

In this corner we will look at what is at stake should Boeing go the route of new materials or not. It will discuss what is to consider when choosing materials like Aluminium Lithium (AlLi) or Carbon Fiber Reinforced Plastic (CFRP) for aircraft structures, especially for fuselage structures which has many conflicting requirements.

We will see that aircraft fuselages are tricky to make light and that a stronger material not necessarily means weight gains.

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Pratt & Whitney looks to MOM and beyond-Part 1

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Introduction

April 2, 2015, c. Leeham Co.: Even as Pratt & Whitney prepares for the entry-into-service of its new

Alan Epstein, vice president of technology and environment, Pratt & Whitney

Geared Turbo Fan engine on the Airbus A320neo, it’s looking ahead to the most likely all new airplane that could be launched as early as 2018 with an EIS in 2025: the Middle of the Market (MOM) airplane, also most popularly known the as Boeing 757 replacement.

Except that this new airplane really isn’t a 757 replacement, but one that is more accurately a replacement for the Boeing 767-200 or the Airbus A300: a twin aisle, 250 passenger airplane with 4,000nm-5,000nm range.

Alan Epstein, vice president of technology and environment for Pratt & Whitney, believe a derivative of the GTF will be on this new airplane.

Summary

  • The next new airplane will be lighter and capable of using smaller engines than those used on the 767-200 and A300.
  • The MOM will look much like today’s tube-and-wing airplanes.
  • The GTF by then will be 8%-10% more efficient than today’s GTF.
  • Geared engines will become more common.

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Pratt & Whitney sees long-term aviation growth, airline profits

Paul Adams, president of Pratt & Whitney. Source: UTC.

April 2, 2015: Paul Adams, president of Pratt & Whitney, provided an “state of the business” of PW during the second day of the Media Days. We follow our usual format of recapping his comments in paraphrased form.

  • We have  been in a significant investment phase over the last three years. The biggest is the GTF, We are transition from development to entry into service, first with the A320neo and then the Bombardier CSeries and then the other programs.
  • We’ll be driving to increase the aftermarket service.
  • 2014 was a transformational year, certifying nine engines (GTF and non-commercial engines). 2015 will be an extremely busy year with flight testing with 10 airframers on four continents.
  • The health of commercial aviation is healthy and will continue well into the future. This is driven by urbanization and that only 17% of world’s population has been on an airplane.
  • Oil cost has helped make the airlines profitable and so has consolidation.

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Pratt & Whitney: Lean, automated manufacturing key to GTF ramp up

April 2, 2015: Lean principals and increased shifting to automated manufacturing are key to an aggressive ramp up for the Pratt & Whitney Geared Turbo Fan engine, according to officials.

The first production engines for the Airbus A320neo are scheduled for delivery to Toulouse in the second and third quarters of this year. The A320neo will be the first airplane to put the new GTF into service now that the EIS of the Bombardier CSeries has slipped to next year. The CS100, the first airplane for which the GTF was chosen to power an airliner, was originally supposed to enter service in late 2013. A series of delays now puts this in the first or second quarter of next year, barring additional delays. Read more

Pratt & Whitney: material considerations in next generation of engines

April 1, 2015:

  • Panel discussion on Manufacturing and Product Technology at the Pratt & Whitney Media Days.

Ed Colvin (EC), VP, New Product Development and Introduction, Alcoa

Lynn Gambrill (LG), PW Chief Engineer, Manufacturing Engineering and Global Services.

Frank Preli (FP), PW Chief Engineer, Materials and Processes Engineering.

Jimmy Kenyon (JK), PW next-generation fighter engine general manager.

JK: We are seeing years of investment and technology starting to deliver new products and technology to the market (referring to the GTF): double digit fuel efficiency, 75% noise reduction. 20 years of technology investment. There are advancements in the engine core. At same time ramping up F35 engine. This is the world’s most powerful fighter engine but at the same time can adapt to vertical takeoff and landing. Read more

Pratt & Whitney at inflection point

April 1, 2015:

  • We’re at the Pratt & Whitney Media Days today and tomorrow. We’ll be posting running information in our usual format of paraphrased synopses for such events.

This is PW’s 90th year.

Panel Discussion: “Big Data”

Lynn Fraga (LF), analytics manager in PW Services Group.

Larry Volz (LV), VP and chief information officer.

Matthew Bromberg (MB), president of PW aftermarket unit, providing MRO services, parts customer support.

MB: Big Data is a buzzword in the industry that has mixed connotations and emotions. PW has been in data monitoring business for decades. 13,000 engines have monitoring systems. We are accelerating and doubling down on a challenging path going forward. Read more

Airliner retirement age in the wake of low fuel prices

By Bjorn Fehrm

Introduction

March 31, 2015: We have received an update for Avolon’s “Aircraft retirement and storage trends” whitepaper from September 2012. In the age of changing fuel prices it makes for interesting reading as the author, Avolon’s Head of Strategy Dick Forsberg, includes the effects of fuel price changes in his analysis.

The analysis uses data from Ascends database up until 31 Dec 2014 to make its conclusions:

– Retirement age for jets remain stable with 60% of mainline aircraft still active after 25 years.

– Regional jets retire earlier, the 60% active age is 20 years.

– Behind early retirements of certain aircraft is first of type versions which have limitations in airframe or engines.

– Old aircraft and those who are stored more than two years don’t make it back from the desert.

– With continued low fuel prices deferred retirements would increase but still constitute less than 10% of new aircraft production. Read more

Pontifications: Remote control of airliners a bad idea

Hamilton (5)

By Scott Hamilton

March 30, 2015: In the aftermath of what a French prosecutor said was the apparent suicide-mass murder of 150 people on Germanwings 9525, there have been some calls for and questions of creating a system of allowing ground controllers to assume command of airborne airliners in the event rogue pilot situation develops.

This is a bad idea. Read more

Bombardier CS300 analysis vs A319neo, 737-7

By Bjorn Fehrm

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Introduction

March 29, 2015, c. Leeham Co: Bombardier’s big bet in the aeronautics sector, CSeries, is well into flight testing, now more than half way toward the 2,400 hours required by Transport Canada before certification can be granted. The first aircraft to be certified will be the smaller 110 seat CS100 but the market is most interested in the larger 135 seat CS300, which has 63% of present orders and commitments, Figure 1.

CS300

Figure 1. Cseries largest model, CS300. Source: Bombardier.

Bombardier’s new CEO, Alan Bellemare, told reporters last week that the CS100 would be certified during 2015 with entry into service slipping into 2016. The CS300, which is a direct challenger to Airbus’ A319neo and Boeing’s 737-7, should follow six months after CS100. With the CS300 in flight testing and going into service next summer, we decided to have a deeper look at CS300 and its competitors.

Summary

  • A319 and 737-7 are shrinks of the market’s preferred models, A320 and 737-8, and as such not the most efficient models.
  • The CS300 is the series center-point and it shows. The modern design beats the Airbus and Boeing designs on most counts.
  • Part of the modern concepts in CSeries is the well-conceived Pratt & Whitney PW1000G geared turbofan.
  • PW’s 73 in fan version of the PW1000G for CSeries is slightly less efficient that the 81 in version for A319neo but CS300 lower weight makes sure this is more than compensated for.

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