Airbus changing production to be more competitive

By Bjorn Fehrm

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Introduction
June 1, 2016, ©. Leeham Co: With the large aircraft development programs being on the way to fade out and give way to incremental improvement programs, Airbus is shifting its focus onto making its production more competitive.

The revenue and profitability of Airbus commercial aircraft depends on up to 90% on delivered airliners. With the pricing determined by the market, the production costs are virtually determining Airbus’ bottom line.

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Figure 1. The forward part of an A350 loaded into Station 50 in the Final Assembly line. Source: Airbus.

The classical Airbus production system was designed to satisfy industrial-political rather rational production criteria, with each participating national aeronautical industry vigorously carving out its piece of the production pie. The result was a production system that had non-optimal efficiencies.

With the coming 5-10 years being a period of incremental development amid a further ramp up of production, the time has now come to focus the Airbus production system and to change this to an efficient and streamlined operation.

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Airbus aircraft programs in review

By Bjorn Fehrm in Hamburg

Introduction
May 31, 2016, ©. Leeham Co: Airbus went through a complete review of all their aircraft programs as part of their yearly briefing for media in Hamburg today. A lot was said regarding the status for the different programs by Airbus CEO Farbice Bregier, its COO customers John Leahy and Executive VP Strategy and Marketing Kiran Rao.

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Figure 1. Most recent A350 delivery was to Cathay Pacific. source: Airbus.

The briefing was given against a backdrop of weak orders and deliveries for the first five months of the year. Both Bregier and Leahy said, “This is to be expected, it’s not sustainable that we have Book-to-Bill ratios (orders vs. deliveries) of over 1.5 or even close to two for many consecutive years. We have a backlog of 6,700 aircraft that customers expect us to deliver and they have little appetite to order new aircraft when they can earliest get them by 2021 at the earliest.

“We are now in a period of focus on deliveries and we can expect and be happy with a book to bill ratio of around one for the coming years. The extraordinary backlog also justifies our decision to increase production to 60 units per month for our A320 single aisle program.”

Here follows what was said for each of the programs.

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Airbus will recover 2016 production

By Bjorn Fehrm in Hamburg

Introduction
May 30, 2016, ©. Leeham Co:

Airbus has got off to a slow start for A320neo and A350 production this year. The Airbus Hamburg and Toulouse airfields are filled with A320neo aircraft waiting for engines and the A350 Final Assembly Line (FAL) in Toulouse has 40 aircraft in different states of readiness but very few are being delivered. Out of target of 50 A350 delivered in 2016, a total of nine have been delivered to customers so far.

Tom Williams

Airbus COO Tom Williams. Source: Airbus

“We have been making gliders for some time now,” said Airbus COO Tom Williams in an Airbus briefing in Hamburg,”but that is about to finish. We are getting delivery of engines from our partner Pratt & Whitney, which has a fix for a prolonged starting time and we have fixed other issues for the A320neo with software updates and changed procedures”.

“When it comes to A350 we have enough aircraft in final production ready for customer delivery after cabin installations,” Williams said. “Now we just got to work through some persistent supplier problems for the cabin side.”  Read more

New KC-46A delay means more charges probable

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Introduction

May 30, 2016, © Leeham Co.: It’s the classic maneuver to bury bad news: Boeing

Boeing KC-46A. Source: National Defense Magazine via Google images.

announced on Friday, the start of the three-day Memorial Day weekend that its KC-46A tanker will be delayed yet again. Only 16 days earlier, Boeing CEO Dennis Muilenburg said the tanker was on time under a schedule that had been revised previously.

That wasn’t all, according to the announcement. Even when the tankers are delivered, the wing pod refueling systems won’t be operational. (The Boeing statement is below the jump.)

If all this has a familiar ring, it should.

The previous version of the KC-46A, the KC-767 International Tanker, was delayed four years in part because of flutter issues with the pod refueling systems.

Only eight of these tankers were built: four for the Italians and four for the Japanese. Boeing took huge write-offs for these tankers.

Summary

  • Will the latest delay be the last?
  • Boeing is building tankers despite the need for rework and some internal design changes.
  • Are we facing the prospect of a new set of “Terrible Teens”?
  • Another write-off is probable-and it may not be the last.
  • Will the full USAF tanker procurement yield a profit on the sale?

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Pontifications: The crystal ball

Hamilton KING5_2

By Scott Hamilton

May 30, 2016, © Leeham Co.: We at Leeham Co. and Leeham News and Comment take some risk when we make analyses, forecasts, projections and predictions. These often put us out on a limb, open us to criticism and even ridicule and as often as not really pisses off those companies that are the target of such predictions.

Some recent events and news stories caught my eye that validated something I predicted eleven years ago.

First, the set up.

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Bjorn’s Corner: Transponders, the kingpin of safe air navigation, Part 2

 

By Bjorn Fehrm

By Bjorn Fehrm

May 27, 2016, ©. Leeham Co: In last week’s Corner, I started to describe how the aircraft Transponder grew out of the military IFF and how it gradually became a very important part of current Air Traffic Management (ATM).

We will now dwell deeper on the most capable transponder type, the mode S type. We will describe how this is available in versions which give Air Traffic Controllers (ATC) info on what the airliner is doing and how it’s further developed from an aid for air navigation to be the kingpin for all future air navigation.

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Figure 1. A classical transponder for general aviation aircraft. Source: Garmin.

Figure 1 shows a classical transponder how most General Aviation and Commuter aircraft pilots know them, a narrow panel in the avionics stack. In airliners they are more integrated into the overall cockpit concept but their functionality is the same.

How the transponder developed to be the primary tool for safe air traffic is a bit involved, but we will take it in steps.

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Dissecting Wide-Body deliveries through 2030

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Introduction

May 26, 2016, © Leeham Co.: A softening of trans-Atlantic air traffic, with declining yields and passenger demand, raises anew concerns that there is an oversupply and over-ordering of twin-aisle aircraft.

Air Lease Corp. addressed this concern at its May 19 investors day, arguing that growth plus retirements over the next 25 years more than supports the orders.

ALC, which is headed by Steve Udvar-Hazy and John Plueger, considered two of the leaders of the lessor industry, note that there is an average of about 150 wide-bodies approaching 25 years in age each year for the next 20 years. Coupled with long-haul traffic growth, ALC—which has a modest number of wide-body orders—is comfortable with the future supply-demand.

We’ve dissected the known delivery dates of wide-bodies at Airbus and Boeing, using the Ascend data base as of January. Wide-body orders have been announced subsequently, but not all have been firmed up and the total number won’t materially affect the trend lines.

WB Demand 032016

Figure 1. Source: Air Lease Corp. Click on image to enlarge.

Summary

  • We look at announced production rates by 2020 of Airbus and Boeing. We don’t include our own forecasts.
  • We look at the defined delivery dates of the A330, A350, A380, 747-8, 777 and 787. These are all models, including ceo/neo and Classic/X.
  • We look at factors that indicate a softening of wide-body demand across the Atlantic.

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Finnair exanding Far East faster than planned

By Bjorn Fehrm

May 26, 2016, ©. Leeham Co: Finnair could tell the participants on its Capital Markets Day yesterday that its Asia expansion plans are going better than planned. Being the Finnish national flag carrier, Finnair has had its slew of legacy airline problems, fighting the up-and-coming LCCs on its European network.

Figure 1. Finnair’s Airbus A350-900 taking off from Toulouse. Source: Airbus

After a restructuring period 2008 to 2012 to adjust costs, things have turned for the better. The company announced a revised strategic plan 2014, which would build on the strategic position of its hub, the Helsinki Vaanta airport, for traffic to the Far East.

Finnair CEO, Pekka Vauramo, could yesterday announce that this strategy is working better than planned.

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E190-E2’s first flight

May 24, 2016: Embraer’s E190-E2 had its first flight yesterday, several months ahead of the internal schedule (original plan was September) making it the only new airplane program in recent history to be significantly ahead. Boeing’s 737 MAX was on time or a day or two early for its first flight.

The E2 is Embraer’s entry into the next phase of the E-Jet development, It’s powered by the Pratt & Whitney GTF engine. The airplane has new wings, new empennage, enclosed main gear, a digital Fly-By-Wire (FBW) and other improvement over what is now called the E1.

The flight was remarkably productive as the crew could fly the test aircraft’s envelope to M 0.82 and 41,000 ft, which is the aircraft’s max speed/altitude. The crew also flew the FBW in Normal mode (includes augmentations and protections) after having started in Direct mode, a more normal mode for a first flight.

What was achieved was far more than what is usual in a first flight. It shows a high confidence in the aerodynamic and structural design of the aircraft and the maturity of the FBW. The concern when testing higher speeds/altitudes is the flutter risk for the new wing and empennage, a very dangerous aerodynamic/structural oscillation that can destroy the parts. Embraer must have advanced its flight test technology as well to clear the flutter envelope in real time during the flight.

Paulo Cesar Silva, the CEO of Embraer Commercial, told us that the E2 is “100% on time and 100% on budget” during our interview for our column at Forbes on-line in which he characterized Bombardier as a “government-owned” company.

The E190-E2 is scheduled to enter service in the first half of 2018. The larger E195-E2 follows by a year and the smaller E175-E2 a year after that.

Egyptair 804

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Pontifications: ICAO continues to drag feet on real-time data transmission

Hamilton KING5_2

By Scott Hamilton

May 23, 2016, © Leeham Co.: Malaysia Airlines MH370. Air Asia 8501. Egyptair 804.

Three passenger flights lost over the oceans. One, MH370, remains undiscovered to this day. Air Asia took a couple of weeks to locate. Egyptair debris took about 36 hours. The black boxes are still  missing from MH370. Once the Air Asia wreckage was discovered, the boxes were recovered fairly quickly. According to media reports, the black boxes of 804 have been “generally” located, but Egypt has dispatched a submarine to more precisely locate them.

The absence of real-time data transmission from the Flight Data Recorders contributed to the mysteries of what happened to these aircraft and spurred wild theories and conspiracies. ACARS, which does transmit data from airborne aircraft, does so at intervals–not real-time. Real-time data streaming from on board transmissions could provide immediate answers to what happened to an airliner.

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