Odds and Ends: Repairing composites; More on Rolls-Royce; Boeing layoffs; Book Review; A380 assessment

Repairing composites: Aviation Week has a good article about repairing composites: specifically the Boeing 787 that caught fire at London Heathrow Airport a year ago.

More on Rolls-Royce: Aviation Week also has a longer article to follow up its previous one on the development of new engines by Rolls-Royce. This one details RR’s 20-year engine plan.

Boeing layoffs: It’s one of those good news-bad news things. Boeing announced layoffs for 600 workers in San Antonio (TX). That’s bad news. But it’s because there is little 787 work remaining at this center used to catch up on fixing and finishing 787s during the huge backlog of airplanes. That’s good news. The San Antonio Business Journal has this story.

Separately, the Puget Sound Business Journal reports that St. Louis apparently was the leading contender to be the home for the Boeing 777X if Seattle’s IAM 751 hadn’t approved a new contract.

Book review-The Aviators: We’ve just finished a book focusing on Charles Lindbergh, Eddie Rickenbacker and Jimmy Doolittle and recommend it. The Aviators provides a single location for coverage of these three remarkable pioneers. If you’ve read dedicated biographies of these three, you probably won’t learn much that’s new but if not, this is a great one-stop shop.

Lindbergh was much more than “just” an aviator. He was an environmentalist and a scientist. Aviators also covers the kidnapping of his namesake son. Doolittle’s career as a salesman of airplanes and his hand in urging his employer, Shell Oil, to create 100 octane aviation gas, is chronicled. Rickenbacker’s entry into England is highlighted when British authorities thought him a German spy because of his name.

Aviators follows their stories through to death.

A380 assessment: No, it’s not by Richard Aboulafia, who views the Airbus A380 as his favorite whipping boy. It’s an opinion written by an Aviation Week reporter. It’s not a rousing endorsement of the A380’s future.

Odds and Ends: No 90-seat ATR for now; 777X work; JAL says A350 was ‘better;’

No 90-seat ATR: Aviation Week reports that for now Airbus Group, which owns 50% of ATR, won’t green-light a 90-seat ATR turbo-prop due to the adverse impact a development program would have on profits.

Competing for 777X work: Electroimpact is based near Paine Field in Washington and it supplies Boeing and Airbus. It’s interested in participating in the Boeing 777X work. The Everett Herald has this story focusing on the company. Meanwhile, Reuters has this story about the pressures the Airbus and Boeing supply chains are under to cut costs.

JAL: A350 was ‘better:’ Japan Air Lines says its choice of the Airbus A350 was made because the airplane was just “better” than Boeing’s offering. CNBC reports.

No highway in the sky: Just on the ground. See this series of photos to see what we’re talking about.

Boeing’s plan to bridge 777 production gap includes a 777-200 P2F strategy; we’re skeptical of the idea

Boeing plans to begin an effort to stimulate demand of the 777 Classic to bridge a three year production gap to the 777X entry-into-service in 2020. One of its strategies is to persuade current 777-200 operators to sell their aircraft to cargo airlines for conversion, replacing these with new 777s. This was first reported by The Wall Street Journal.

We’re skeptical of this on a couple of counts. First, we remain unconvinced that 777-200 operators will be incentivized to buy new 777 Classics unless there is a deep, deep discount—something Boeing claims it doesn’t plan to do, although we wouldn’t expect Boeing to say anything else.

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Odds and Ends: Rolls follows Pratt with GTF technology; Airbus’ challenge;

Rolls-Royce and GTF: Rolls-Royce today said it will pursue technology for its next big engine that follows the Geared Turbo Fan technology of Pratt & Whitney’s smaller design.

Aviation Week has this story and Bloomberg has this one.

RR says the engine will be ready around 2020, which is just about the time Emirates Airlines would like to see an engine that is 10% more efficient than today’s technologies, for the Airbus A380.

Airbus’ challenge: Reuters has a think-piece about the challenge Airbus faces in the heart-of-the-market twin-aisle sector occupied by the A330 and A350. Bloomberg discusses the A350 challenge in its report of Airbus Group earnings.

The case for an NSA in 2025 — successor to 737-8 MAX — (continued)

 Editor’s Note: Given the amount of interest in the prospect of replacements for the single-aisle airplanes, including the Boeing 757, our Guest Columnist provided a follow-up think piece.

By James Krebs

With the reengined Boeing 737 MAX and Airbus A320 neo families selling like gangbusters, it may seem premature, before one even flies, to be considering a New Small Airplane (NSA) successor to enter service beginning in 2025. But I’m convinced the NSA will come before conventional wisdom expects. The marketplace will demand them.

A combination of market forces could make a compelling case for a NSA in service in 2025.

–   Continuing high fuel prices

–   Increasing urgency to reduce aviation carbon emissions

–   Availability of technology for 20% fuel savings vs 737-8 max and A320 neo (at same seat number) at acceptable risk

–   Traffic growth calling for more seats for 2025 and beyond.

–   Growing pressure from the airlines later in this decade for cleaner, more economical short haul NSA’s

–   Huge global market potential for NSA families — with their performance improved through the years

–   A short haul market share by 2017-18 (neo’s and MAX in service) very disappointing to Boeing.

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Lessons learned from A380, 787 benefit A350

By Leeham Co EU

Lessons learned by Airbus on its A380 production and development by arch-rival Boeing of the troubled 787 appear to be paying off with the A350 XWB.

There are now two A350s operational in the flight test program as it counts down to a fourth quarter delivery target for launch customer Qatar Airways. Testing has passed the 1,000 hour mark and by all accounts is going well. Three test aircraft are coming on line in the next four months to complete the 2,500 flight hours needed for certification. After 1,5 years of delays, the flight test program appears proceeding smoothly and tracking to plan.

Boeing and Bombardier should have had it so good with the 787 and CSeries. The 787 program was delayed nearly four years, interrupted by design and production issues and an in-flight fire on final approach to a landing in Texas involving a power control unit. Bombardier last month announced a new delay, its third, in the CSeries countdown to EIS, this time of 9-15 months.

With flight testing heading for certification in August-September, Airbus says the big challenge is now the production of the serial airplanes. Having been following the production preparations over the last two years, here is our view on how Airbus stands in their industrial ramp up. Airbus plans to ramp up to 10 A350s per month four years after EIS, and it is talking with suppliers about a higher rate.

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Odds and Ends: Boeing’s bonus to Charleston workers; E-Jet E2 EIS; IAM and Airbus; Fending off A330neo

Boeing’s bonus to Charleston workers: We’ve ignored the continuing workmanship stories of Boeing’s Charleston plant on the 787 for the past months as Norwegian Air Shuttle, LOT and Air India continue to have problems with the airplane. We figured there has been more than enough written about the program difficulties, so we moved on.

But the stories that Boeing is offering bonuses to Charleston workers to get the job right is something we feel compelled to comment on. The Seattle Times has this story.

It’s a bit of wonderment that Boeing finds it necessary to incentivize workers to do their jobs correctly, providing a bonus that is greater than those given to the Everett workers who have to fix the poor workmanship of Charleston. Typically, bonuses are given to workers for going above-and-beyond, not for merely doing what they are supposed to do in the first place.

The continuing issues with Charleston are waved away as “things are going according to plan,” and “traveled work is expected.” If this is “according to plan,” then the planner should be canned. Of course, we know this is merely corporate rhetoric dodging the question and strains credibility.

And back at Everett, those early 787s, known as the “Terrible Teens,” are still problem children, according to this report on public radio station KUOW.

EMB E2 timeline: Embraer has clarified its entry-into-service for the E-Jet E2. Flight Global reports that an official said the E-195 E2’s EIS will be the first half of 2018 (which was previously specified) and the E-190 E2 and E-175 E2 will follow in the first half of 2019 and 2020 respectively. Previously, EMB hadn’t been this specific about the EIS of the sibling models, saying only EIS would be in 2019 and 2020.

Union attempt at Airbus: To absolutely no surprise, the International Association of Machinists will attempt to unionize the new Airbus Mobile (AL) plant, reports The Street. IAM will also attempt to re-organize Boeing’s Charleston plant, which was once an IAM shop but de-certified in advance of the second 787 assembly line being located there. The Charleston Post and Courier has this story about the union plans there.

Conspiracy theorists in the IAM 751 suggested a quid-pro-quo between the International IAM: Boeing neutrality of re-organizing Charleston in exchange for the 777X contract vote.

Fending off A330neo: Aspire Aviation has a long piece about the prospective Airbus A330neo and how Boeing can fend off this potential competition.

Icing Up: This isn’t aviation (unless you consider this a satellite photo), but we are just fascinated by this picture of the Great Lakes in the US Midwest. The Great Lakes are 80% iced over.

Odds and Ends: Airbus neos; 757RS/A320RS; charity efforts

Airbus neos: The conversation continues, with Tom Williams, EVP of programmes, giving an interview to Flight Global about the A330neo and the A380neo. Plane Talking has another version of the Williams interview. Notable in Plane Talking’s report is the indication Williams said it will be a year before a decision is made on the A330neo. Our information is that a decision, whether yes or no, is due this year. PT also reports Williams indicated an A380neo would be a 2020s product. This suggests the prospect of a new engine from Rolls-Royce, which is under development, or conceivably a Big Engine Pratt & Whitney GTF could be considered.

757RS/A320RS: Aerotubropower, whose expertise is engines, discusses the implications of the planned improvements in fuel burn on the Pratt & Whitney Geared Turbo Fan and what this means for the replacement of the Boeing 757, 737 and Airbus A320 families.

Charity efforts: IAM 751, the touch-labor union for Boeing, is often portrayed as a bunch greedy members who feel a sense of entitlement. One can certainly debate this point, but what isn’t debatable is 751’s efforts at charity throughout the year. Every once in a while, we pop over to 751’s blog. Today (Feb. 19) the first four items are about philanthropic efforts in Pierce and King counties.

Just as 751 members are often cast as greedy, so is Boeing, so it is only proper in this context to point out that Boeing also engages in philanthropic endeavors throughout the US (we don’t know about abroad). Here’s a link to some of Boeing’s efforts.

Odds and Ends: LEAP vs GTF; CSeries flight testing; MRJ FAL

LEAP vs GTF: Reuters has a story looking at the intense competition between CFM and Pratt & Whitney for the market dominance of the LEAP vs Geared Turbo Fan engines.

The only airplane where there is competition is on the Airbus A320neo family; CFM is exclusive on the Boeing 737 MAX and COMAC C919 and PW is exclusive on the Bombardier CSeries, Embraer E-Jet E2 and Mitsubishi MRJ. PW shares the platform of the Irkut MC-21 with a Russian engine. PW says it has sold more than 5,000 GTFs across the platforms. CFM has sold more than 6,000 across the three models it powers.

On the A320neo family, the competition is 50-50 at this point, with a large number of customers yet to decide on an engine choice. However, 60 A320neos (120 engines) ordered by lessor GECAS never were in contested (GECAS buys exclusively from CFM) and 80 A319/320neos from Republic Airways Holdings (160 engines) were part of a financial rescue package for then-ailing Frontier Airlines.

PW’s joint venture partner, International Aero Engines, shares the A320ceo family platform with CFM. Late to the market, IAE caught up to CFM in recent years.

On platforms where they compete, the sales figures so far show a neck-and-neck competition between CFM and PW.

Update, 12:30: The link has been fixed. Update, 9:30 am PST: Flight Global has this story reporting that PW plans a Performance Improvement Package on the GTF that will further cut fuel consumption by 3%.

CSeries flight testing: Bombardier’s CSeries flight testing has been slow to this point, but it’s beginning to ramp up. Aviation Week reports that FTV 3 should be in the air by the end of this month and FTV 4 should follow in April. FTV 3 is the avionics airplane and FTV 4 focuses on GTF engine testing.

Mitsubishi MRJ: Aviation Week also reports that the Mitsubishi MRJ airplane #1 is nearing final assembly.

Boeing’s Partnering for Success strains supplier relationship

Boeing officials reaffirmed the company’s drive for Partnership for Success, or PFS, during two appearances at conferences this month, adding that its supply chain was mostly on board, though some companies are now on a “no-fly list.”

.CEO James McNerney spoke at a Cowen Co. conference and in subsequent interviews, noting that some suppliers have greater margins than Boeing, which he termed “out of kilter.”

.Stan Deal, VP and GM for Supply Chain Management and Operations for Boeing Commercial Airplanes, told the Pacific Northwest Aerospace Alliance conference in Seattle last week that PFS is proceeding well, with cooperation of most suppliers.

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