Odds and Ends: New upgrades for the B-52; MRJ delay confirmed; EIS estimates for new airplane programs

Upgrades for the B-52: The USAF and Boeing are upgrading the Boeing B-52 bomber to further extend the service life. The LA Times via the Seattle Times has this story. This is remarkable; the B-52 was designed in 1948 to be the USA’s aerial backbone against the Soviet Union in the Cold War. It bombed Iraq in the 1991 Gulf War and continues to out-perform the B-1B bomber, which was supposed to replace the old gal, nicknamed by some as BUFF.

More on MRJ Delay: Mitsubishi made it official: the MRJ 90 passenger regional jet will be delayed another year. There are several stories via Google News; this Reuters piece is typical. Aviation Week has a good timeline recap.

Here’s how pending new airplane programs now appear to line up for Entry into Service:

Original Current
CS100        Dec-13        e4Q2014*
MRJ       4Q2013           2Q2017
ARJ21           2006  Good Question
C919           2016           2018–>
A320neo Oct-15 Oct-15
737-8 Jul-17 Jul-17
777X e12-2019**
EJet E2           2018               2018
* One analyst suggests early 2015
** Market Intelligence estimate.

We don’t have enough visibility on the Irkut MS-21 for inclusion in the Table.

Here’s a real oddity: A man in underwear broke into the German Chancellor’s airplane.

American-US Airways: Airchive has this long analysis (and it’s only Part 1 of 2), taking a look at the DOJ complaint. It’s 15 pages even after copy-and-paste into Word and re-sized to 10 point type.

CSeries edges closer to first flight, as payoff for gambles await Bombardier and Pratt & Whitney

The Montreal Gazette did a little digging with Canadian regulators and came up with this interesting piece, deducing the first flight of the Bombardier CSeries will come within the “next 11 days” (the story was dated Aug. 19).

The Gazette also reported that the CSeries test program will extend to May 2015. Bombardier says this includes the CS300, which has an entry-into-service timeline roughly 12 months after the CS100. On Aug. 19, several Canadian media reported a new analyst note concluding that EIS of the CS100 will slip into early 2015, something we also suggested in an earlier post. The Gazette also quotes from the analyst note.

Bombardier has completed slow speed taxi tests (noted in our morning post of Aug. 19). Bombardier’s dedicated CSeries website is here and a number of YouTube videos are here.

The first flight, of course, while a major milestone is only the beginning of a testing program that BBD says will take a year and some believe will take longer. Since this is the first clean-sheet design in the 100-149 seat category (or even up to 200 seats) since the development of the A320 in the early 1980s, and it is the first airplane with the Pratt & Whitney Geared Turbo Fan engine, there are enormous stakes riding on the program. The CSeries is a huge gamble for Bombardier, its bet to move from the regional jet era it invented to mainline jets, into a sector largely abandoned by Airbus and Boeing but which has drawn fierce reaction from Airbus with aggressive pricing for the larger A320.

For Pratt & Whitney, the CSeries flight test and subsequent EIS is the culmination of a research-and-development gamble of more than 20 years to regain its once-dominant place in single-aisle aircraft power supply.

Since CFM retained the exclusive supplier agreement for Boeing on the 737 MAX, and because CFM so far has won about half the orders for engines on the A320neo, PW won’t reclaim the dominant position it had in the early years of the jet age. But With the A320neo, PW has half the orders, a vast improvement in market share from its IAE V2500 engine on the A320ceo family. But PW’s GTF gamble with CSeries led to the selection by Airbus for the neo, and along with the Mitsubishi MRJ sole-source engine supplier followed by a shared source on the Irkut MS-21 and more recently the sole source on the Embraer E-Jet E2, PW is clearly back as a major player.

Bombardier’s flight tests will validate (one presumes) the promises made by BBD and PW for the engine-airframe combination: the quietest engine, the most fuel efficient engine, the most economical engine-airframe combination.

The Boeing 787, for all its difficulties, brought a new level of excitement to aviation with its ground-breaking technologies. The A350 XWB didn’t have the same panache, coming behind the 787 as it did. If the CSeries lives up to its promises in flight testing, we believe the orders will start coming. The aviation industry has become the State of Missouri motto, “Show Me,” as a result of the program delays at Airbus, Boeing and now BBD. We look forward to a program that goes smoothly after first flight.

Key leaders hit back at Boeing “exodus” assertions; CSeries competition for the Big Two; A380 uses; Boeing hikes prices

Boeing’s WA ‘exodus’: Three key leaders in Washington State responded to the drumbeat from State. Sen. Mike Hewitt (R-Walla Walla) that Boeing is in an “exodus” from Washington. Read the article here.

We agree that the use of the term “exodus” is overblow, as we wrote in previous articles here, here and here. We also believe that the greatest threat to Washington’s future in aerospace is when Boeing designs clean-sheet replacements for the 777 and 737, as which point we think there is a real chance these new designs will be built at Boeing’s growing Charleston (SC) complex.

But this bickering between Hewitt, on behalf of the the State’s Republican party, and the Democrats gets Washington nowhere.

At least the Democratic gubernatorial administration has come up with a plan for Washington’s aerospace, although we’ve noted we think it falls short of being bold and innovative. Hewitt and the Republicans haven’t come up with anything except criticism.

The State is undertaking two more studies (on top of at least four we can remember) to come up with ideas about what needs to be done. There are several industry organizations and experts that could be tapped to provide ideas, which the state is not using: the Pacific Northwest Aerospace Alliance, the Pacific Northwest Defense Coalition and INWAC in Eastern Washington, just to name three. The state-appointed Washington Aerospace Partnership doesn’t have a single industry representative on it, which is astounding, but it could come up with suggestions for economic development since the membership is overly weighted with these organizations.

Let’s stop the bickering, roll up the sleeves and get to work coming up with a forward-thinking, bi-partisan aerospace plan for Washington.

CSeries Competition: The Puget Sound Business Journal has this article looking at the competition the Bombardier CSeries will give the incumbents.

Meanwhile, Bombardier has undertaken low-speed taxi tests for the CSeries. This is, of course, a prelude to first flight.

A380 deployments: This article goes down the list of Airbus A380 operators and how the aircraft are deployed and configured.

Boeing raises prices: Boeing hiked the list prices slightly of its commercial airplanes. Here is a report comparing Boeing’s new prices with Airbus.

Odds and Ends: Boeing’s secret 777X plan; Airbus wins big with British Airways parent

Secret 777X Plan: The Seattle Times reports that Boeing has some secret planning underway for assembly options for the 777X. This involves increasing the automation on the assembly (and thereby reducing manpower) and increasing the production rate to 10 or 12 a month, according to Dominic Gates’ story. This rate is still below the ultimate target of 13/mo Airbus has in mind for the A350, up from the announced 10/mo. And Airbus is considering yet a second assembly line for the A350, though it is unclear if Line 2 would be for the incremental 3/mo to 13 or more than 13.

The increased automation described by The Times, and the manpower-automation trade off, sounds very similar conceptually to the robotic process Boeing uses to paint 777 wings. In pre-Paris Air Show briefings, Boeing addressed the manpower issue. What jobs were lost to painting were shifted elsewhere as production of the 777 ramped up to the current 8.3/mo. According to The Times article, increased production of the entire 777X line would offset jobs lost to automation.

IAG goes with Airbus: In another huge order, assuming all options are exercised, Airbus scored a big win with the parent of British Airways, Iberia and Spain’s Vueling (an LCC), IAG, for up to 220 A320ceo/neos. Bloomberg has the details.

China short on re-engine orders, but nearly 400 C919 “commitments”

The Chinese government and airlines have very few orders for the re-engined Airbus A320neo family and Boeing 737 MAX. There are no identified Boeing 737 MAX orders in China and just 19 A320neos.

There are 197 Unidentified MAX orders, some of them rather large. China in the past has placed large Unidentified orders with Boeing that remained so categorized for years, but there is no way to tell if this is the case right now.

Nor has China placed any orders for the Bombardier CSeries despite growing commercial ventures between Bombardier and the C919 developer, COMAC.

Read more

Odds and Ends: SuperJet 100; cell phones on airplanes; 787 real-time monitoring; Crikey

SuperJet 100: This airplane, which is basically the old Dornier 728 jet design, was supposed to be Russia’s leap to western standards. It hasn’t worked out that way, according to this article.

Cell Phones on Airplanes: There continues a debate over whether cell phones really have to be turned off for take-off and landing. This finally explains the technical issues of the cell phone and other electronic devices.

787 Real Time Monitoring: NPR (the national public radio in the US) has this report about Boeing’s real-time monitoring of the worldwide 787 operations.

Crikey: The ever-direct (and cranky) Ben Sandilands weighs in on the Airbus-Boeing advertising tiff.

Boeing: ExIm needed so we can do R&D, not finance planes; how about dropping stock buybacks instead?

The Puget Sound Business Journal reports that a Boeing exec says the US Export-Import Bank is necessary to help finance Boeing aircraft so free cash flow can go toward R&D rather than financing customer orders.

Hmm. We think all the billions of dollars going to stock buybacks to pump “shareholder value” (aka the McDonnell Family and Harry Stonecipher) might be better spent on R&D.

Sarcasm aside, we agree with Boeing that the ExIm is needed. Republicans (who claim to be for business) continue to target ExIm funding as corporate welfare. True, ExIm is often characterized as “Boeing’s bank” since most funds support Boeing airplanes. But as we have opined several times before, the European Credit Agencies fund Airbus and if the ExIm is shut down, then Airbus gains a major advantage.

Odds and Ends: The risk on airborne fires; C919 delays; A380 v 747-8I

The Risk of Fire: FlightGlobal has this story about the risk of fires on board (free registration required). The news article is alarming about the risks of lithium-ion batteries, combined with the new composite technology.

The page for the original report is here.

The 70-page report is here.

Among the findings FlightGlobal reports is what we wrote about early this year: if you have a fire on the airplane, you have to get on the ground in a short period of time (15 minutes, according to an Airbus study, 18 minutes according to this new one).

The interaction between the batteries and composites is a concern.

COMAC C919: The Wall Street Journal has an article talking about the anticipated delays of the COMAC C919. This is via Google News, so it should be accessible to Readers. Here is also a short news item from China Daily and one from Bloomberg.

Airbus loses advertising complaint: Remember those Boeing ads promoting its 747-8 as 26% more economical than the A380? Airbus filed a complaint with a UK watchdog agency, which denied the complaint Tuesday. Aviation Week has this article. One of the things that strikes us from the regulator’s decision is its conclusion that customers would, essentially, see past Boeing’s claims.

Boeing’s use of seats counts–notably 467 for the 747-8–supports the math of the advertisement. But Airbus is right that in true airline configuration, the count would be 405 seats, which dramatically alters the Boeing claims.

Regardless, we have previously opined that the comparison is ridiculous. Given the large differences in the size of the airplanes, comparing the 748 with the A380 is like comparing the 737-700 with the A321. Boeing is cheeky to make the comparison and Airbus fell for it. This debate is hardly worthy of two world-class companies,

Rather than engaging in a debate over seat-based economics, Airbus has a clear upper hand in these numbers: airlines have purchased 262 A380s and only 40 747-8Is. These are the only numbers that count and with these, Airbus clearly has the better advertisement.

Update: AirInsight has some statistics to look at.

Right-to-Work, Creepy and Right-to-Worse in Washington State

No column we’ve written has gotten more attention outside the blogosphere than the one in which we concluded that if Washington State is to truly become competitive with the South, it needs to become a Right-to-Work state.

Gov. Jay Inslee responded indirectly to the suggestion, via The Puget Sound Business Journal (it ain’t gonna happen). A leader of the engineer’s union for Boeing, Stan Sorscher of SPEEA, wrote an Op-Ed column in which he linked our column and in the next sentence said it was “creepy.” We exchanged emails with Sorscher, and he said he didn’t mean we are creepy—just the idea. The president of IAM 751, the local for Boeing, Tom Wroblewski, niftily called the idea Right-to-Worse. Several labor websites and newsletters reprinted the Sorscher and  Wroblewski columns.

We occupy an interesting position in our role as an observer and pontificator in aerospace, and in Washington State, where we live. We’re not beholden to any company or special interest here, nor are we any longer on the Board of Directors of any trade group (thus we now can say what we really think). Our only interest is the growth of the aerospace sector here. We consulted to the state Department of Commerce for 18 months, until budget cuts in 2011, recommending strategies and policies. “Beyond Boeing” and seeking a suppliers fair with Airbus for our state’s aerospace businesses were among the recommendations we made.

We watched as the SPEEA and IAM 751 members essentially bailed out Boeing (“saved Boeing’s ass” is how we put it to the Puget Sound Business Journal) during the 787 and 747-8 design and production debacles. We watched while IAM 751 struck Boeing for 58 days in 2008 and SPEEA worked to defeat Boeing’s contract offer this year.

We’ve watched as Boeing placed 787 line 2 in South Carolina (our view is that this was retaliation for the 2008 IAM strike, which Boeing steadfastly denies—and which we don’t believe for an instant). We’ve watched as Boeing cut jobs in Information Technology and with engineers, outsourcing these to non-union states. We firmly believe Boeing Chicago is waging war on the unions, with the weaker SPEEA union firmly in its sights first.

In this totality and context, we came to the conclusion that Washington State needs to make some major revisions in its approach to labor—if it wants to be competitive with non-union states. Boeing has made it abundantly clear it will move jobs from unionized Washington State—the fourth-most unionized state in the nation, IAM 751 boasted in advance of its 2008 strike.

Unions would rather have no jobs than non-union jobs. Our basic view is that nobody should be forced to join any group in order to have a job. If a work force in any company votes to organize, fine. But anyone who wants to work should be free to work. Here in the Seattle area, unions are working against two projects valued at close to $1bn because they fear non-union jobs will be attached to the businesses or construction. We think this is just nuts. This is another reason Washington State needs to become Right-to-Work. These economic-drivers will create direct and indirect jobs (some of which will almost certainly be union, since at the least garbage collectors are unionized). To actively lobby against these projects and deny jobs to those who want them and positive economic impact for the Seattle area is simply an eye-rolling moment.

Aerospace jobs are moving out of the state because Boeing is moving them to non-union areas. This State lost attracting companies in the past because the State is the fourth most unionized state in the nation.

The IAM’s Tom Wroblewski pointed to Idaho as having lower wages because it’s non-union. We think Idaho has lower wages because…it’s Idaho. There isn’t a lot there to recommend it, really, despite some truly attractive areas. Among the detriments: it’s long been a pocket for neo-Nazis and skin-heads. (We are braced for the hate mail on this one.) And unionization isn’t a guarantee the state’s education system is going to be funded as it should be, as Wroblewski infers. Washington, the fourth most unionized state in the nation, has been underfunding education for decades. Former Boeing CEO Frank Shrontz was complaining about this in his day, in the early 1990s. Only this year, after the State Supreme Court, ordered the Legislature to more properly fund education did it step up and do so.

We acknowledge the sterling work of SPEEA and IAM 751 members—as we said, they saved Boeing’s ass—but Washington has to compete with the Southern States. Being the fourth most unionized state in the nation isn’t the way to do it.

Airbus adds to information about A330/A350 “Lite”

Airbus provided some answers to some (but not all) of our additional questions posed in our post a week ago about the A330 and A350 “Lite” versions.

We noted that Airbus had provided Direct Operating Cost (DOC) comparisons for the A330-200/300 vs the Boeing 787-8/9 but only Cash Operating Cost (COC) comparisons for the A350-900 vs the 787-10.

Airbus provided a detailed explanation, which is below.

But we also asked Airbus what are its assumptions underlying the DOC and COC conclusions. We specifically asked about the following assumptions, since they are important elements of reaching the conclusions Airbus did:

  • Number of seats on the Airbus and Boeing aircraft;
  • Fuel price per gallon;
  • The stage length used; and
  • The Capital Cost of the aircraft in lease rates.

Airbus responded with the seat assumptions for its aircraft but not for the Boeings:

  • A330-200: 246 pax;
  • A330-300: 300 pax;
  • A350-900: 315 pax

Airbus also provided the assumed lease rates for the A330 and 787-8/9 but not the A350 nor the 787-10:

  • A330-200:         800K$/mo
  • A330-300:         900k$/mo
  • 787-8:               1.1M$/mo
  • 787-9:               1.25M$/mo

The A333 and 789 lease assumptions have been used since Airbus first revealed them at Innovation Days in 2011, and we wrote about those at the time. The A332 and 788 lease rates are new information.

“We have not included figures for the A359 vs 787-10 because Boeing’s own figures are currently sketchy,” Airbus said in excluding this data.

“I do not have any more info to give you at this time, but I have been advised that we may have more visibility around October,” an Airbus spokesman wrote in an email.

Because of the “sketchy” information on the 781, the spokesman wrote that absent 781 list prices (which Boeing has yet to publish), Airbus can’t calculate a DOC with capital cost.

“The A350-900 has 4% lower trip cost (COC) than the 787-10 (comparable per seat),” the spokesman wrote. “The A350-900, in its regional variant, has been specifically optimised to offer the same payload range characteristics as the 787-10. The design weights of both aircraft are very similar. In fact, in operation, with its slightly larger number of lower-comfort seats and additional passengers and stretched fuselage the 787-10 is actually heavier than the A350-900.”

Airbus also said that the A350-900’s wing is optimized for this design while the 781 wing is the same used on the smaller and lighter 788, “resulting in compromised aerodynamics that penalise fuel burn in such a large aircraft.”

(Of course, the same principals could be applied to the smaller A350-800 and the larger A350-1000, which use the same wing at the A359.)

“The newer engines of the A350-900 burn less fuel than those of the 787 which are still struggling to deliver a fuel burn level close their specification,” the Airbus spokesman adds. He said initial test flights of the A359 show fuel burn results at spec level, which he says is lower than the 787.

“Operating at a lower rating of 75,000 lbs (vs 84,000 for basic spec) for regional applications, the engines of the A350-900 will also benefit from significant reduction in maintenance cost compared to the 787-10 engines that will be operating very close to their maximum thrust capability that was designed for the 787-9,” the spokesman wrote.